Starter Disassembly

Engine Hybrid System. Corolla. Zre142 Aze141
2Az-Fe Starting. Corolla. Zre142 Aze141

  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

  3. REMOVE STARTER ARMATURE ASSEMBLY

  4. REMOVE STARTER ARMATURE PLATE

  5. REMOVE PLANETARY GEAR

Starter -- Disassembly



1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the nut, then disconnect the lead wire from the magnet starter switch assembly.



    Corolla. Zre142 Aze141
  1. Remove the 2 nuts from the starter drive housing assembly while holding the magnet starter switch assembly.



    Corolla. Zre142 Aze141
  1. Pull the magnet starter switch assembly, and while lifting the front part of the magnet starter switch assembly, release the plunger hook from the drive lever and magnet starter switch assembly.



2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a T25 "TORX" socket wrench, remove the 2 bolts.



    Corolla. Zre142 Aze141
  1. Pull out the starter yoke together with the starter commutator end frame assembly.



    Corolla. Zre142 Aze141
  1. Remove the 2 screws from the starter commutator end frame assembly.



    Corolla. Zre142 Aze141.2Az-Fe Starting.Starting System.Starter  Disassembly
  1. Pull the starter yoke assembly out of the starter commutator end frame assembly.

    NOTICE:
    While holding down the lead wire, remove the starter commutator end frame.


3. REMOVE STARTER ARMATURE ASSEMBLY


    Corolla. Zre142 Aze141.2Az-Fe Starting.Starting System.Starter  Disassembly
  1. Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.

  1. Disconnect the 4 brushes, and remove the brush holder.



    Corolla. Zre142 Aze141.2Az-Fe Starting.Starting System.Starter  Disassembly
  1. Remove the starter armature assembly from the starter yoke assembly.



4. REMOVE STARTER ARMATURE PLATE


  1. Remove the armature plate from the motor terminal starter kit or the starter yoke assembly.


    Corolla. Zre142 Aze141.2Az-Fe Starting.Starting System.Starter  Disassembly



5. REMOVE PLANETARY GEAR


    Corolla. Zre142 Aze141
  1. Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.