Shift And Select Lever Shaft Reassembly

Drivetrain. Corolla. Zre142 Aze141
C59 Manual Transmission Transaxle. Corolla. Zre142 Aze141

  1. INSTALL NO. 1 SELECT SPRING SEAT SHAFT SNAP RING

  2. INSTALL SELECT INNER LEVER

  3. INSTALL INNER NO. 1 SHIFT LEVER

  4. INSTALL INNER NO. 2 SHIFT LEVER

  5. INSTALL NO. 2 SELECT SPRING SEAT

  6. INSTALL FLOOR SHIFT CONTROL SHAFT ASSEMBLY

  7. INSTALL NO. 2 SELECTING BELLCRANK BUSHING

  8. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER

  9. INSTALL SELECTING BELLCRANK

  10. INSTALL NO. 2 SELECTING BELLCRANK PLATE WASHER

  11. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER

  12. INSTALL FLOOR SHIFT CONTROL BELLCRANK DUST COVER

Shift And Select Lever Shaft -- Reassembly



1. INSTALL NO. 1 SELECT SPRING SEAT SHAFT SNAP RING


    Corolla. Zre142 Aze141
  1. Coat the shift and select lever shaft with MP grease, and install a new snap ring onto the shift and select lever shaft using a brass bar and a hammer.



2. INSTALL SELECT INNER LEVER


    Corolla. Zre142 Aze141
  1. Coat the No. 1 select spring seat with MP grease.

  1. Using a pin punch (φ5 mm) and a hammer, install the No. 1 select spring seat, compression spring, select inner lever, and select inner lever slotted spring pin onto the shift and select lever shaft.

    Driven in depth:
    3.0 to 4.0 mm (0.1181 to 0.1575 in.)


3. INSTALL INNER NO. 1 SHIFT LEVER


    Corolla. Zre142 Aze141
  1. Coat the shift interlock plate and inner No. 1 shift lever with MP grease.

  1. Using a pin punch (φ5 mm) and a hammer, install the shift interlock plate, inner No. 1 shift lever, and shift inner lever slotted spring pin onto the shift and select lever shaft.

    Driven in depth:
    -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)


4. INSTALL INNER NO. 2 SHIFT LEVER


    Corolla. Zre142 Aze141
  1. Coat the inner No. 2 shift lever with MP grease.

  1. Using a pin punch (φ5 mm) and a hammer, install the inner No. 2 shift lever and shift inner lever slotted spring pin onto the shift and select lever shaft.

    Driven in depth:
    1.0 to 2.0 mm (0.0394 to 0.0787 in.)


5. INSTALL NO. 2 SELECT SPRING SEAT


    Corolla. Zre142 Aze141
  1. Coat the No. 2 select spring seat with MP grease.

  1. Install the No. 2 select spring seat and compression spring. Using a brass bar and a hammer, install a new E-ring onto the shift and select lever shaft.



6. INSTALL FLOOR SHIFT CONTROL SHAFT ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the floor shift control shaft assembly to the selecting bellcrank support with the spring washer and nut.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


7. INSTALL NO. 2 SELECTING BELLCRANK BUSHING


    Corolla. Zre142 Aze141
  1. Install 2 new No. 2 selecting bellcrank bushings to the selecting bellcrank support as shown in the illustration.



8. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER


    Corolla. Zre142 Aze141.C59 Manual Transmission Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Reassembly
  1. Install the No. 2 selecting bellcrank dust cover to the selecting bellcrank support.

    HINT:
    Position the arrow mark direction as shown in the illustration.


9. INSTALL SELECTING BELLCRANK


    Corolla. Zre142 Aze141.C59 Manual Transmission Transaxle.Manual Transaxle System.Shift And Select Lever Shaft  Reassembly
  1. Install the selecting bellcrank to the selecting bellcrank support.



10. INSTALL NO. 2 SELECTING BELLCRANK PLATE WASHER


    Corolla. Zre142 Aze141
  1. Install the selecting bellcrank plate washer to the selecting bellcrank with the spring washer and nut.

    Torque:
    12 N*m{122 kgf*cm, 9 ft.*lbf}


11. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER


    Corolla. Zre142 Aze141
  1. Install the No. 1 selecting bellcrank dust cover to the selecting bellcrank.



12. INSTALL FLOOR SHIFT CONTROL BELLCRANK DUST COVER


    Corolla. Zre142 Aze141
  1. Install the floor shift control bellcrank dust cover to the selecting bellcrank assembly.