Valve Body Assembly Installation

Drivetrain. Corolla. Zre142 Aze141

  1. INSTALL MANUAL VALVE

  2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

  3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

  4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

  5. ADD AUTOMATIC TRANSAXLE FLUID

  6. INSPECT TRANSAXLE FLUID LEVEL

  7. INSTALL ENGINE UNDER COVER LH

Valve Body Assembly -- Installation



1. INSTALL MANUAL VALVE


    Corolla. Zre142 Aze141
  1. Coat the manual valve with ATF WS, and install it to the valve body.



2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Coat 2 new transaxle case 2nd brake gaskets with ATF WS, and install them to the transaxle case.



    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install the check ball body spring and check ball body.



    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Align the groove of the manual valve with the pin of the manual valve lever.

  1. Temporarily install the valve body with the 13 bolts.

    Bolt length:
    Bolt A:
    32 mm (1.26 in.)
    Bolt B:
    22 mm (0.866 in.)
    Bolt C:
    55 mm (2.17 in.)
    Bolt D:
    45 mm (1.77 in.)


    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Temporarily install the manual detent spring and manual detent spring cover with the 2 bolts.

    Bolt length:
    Bolt A:
    14 mm (0.551 in.)
    Bolt B:
    45 mm (1.77 in.)
  1. Check that the manual valve lever comes into contact with the center of the roller at the tip of the manual detent spring.

  1. Tighten the 15 bolts.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}


    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install the ATF temperature sensor with the lock plate and bolt.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}
  1. Connect the 5 shift solenoid valve connectors.



3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Coat a new oil strainer gasket with ATF WS and install it to the oil strainer.



    Corolla. Zre142 Aze141
  1. Install the oil strainer with the 3 bolts.

    Torque:
    11 N*m{112 kgf*cm, 8 ft.*lbf}


4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY


    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install the 2 magnets to the oil pan, as shown in the illustration.



    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Install the oil pan and a new gasket with the 19 bolts.

    Torque:
    7.8 N*m{80 kgf*cm, 69 in.*lbf}


5. ADD AUTOMATIC TRANSAXLE FLUID


6. INSPECT TRANSAXLE FLUID LEVEL
HINT:
Drive the vehicle so that the engine and transaxle are at normal operating temperature.
Fluid temperature:
70 to 80°C (158 to 176°F)


    Corolla. Zre142 Aze141.U341E Automatic Transmission Transaxle.Automatic Transaxle System.Valve Body Assembly  Installation
  1. Park the vehicle on a level surface and set the parking brake.

  1. With the engine idling and the brake pedal depressed, move the shift lever to all positions from P to L. Then return it to P.

  1. Pull out the dipstick and wipe it clean.

  1. Push the dipstick back fully into the pipe.

  1. Pull the dipstick out again and check that the fluid level is within the HOT range. If the fluid level is below the HOT range, add new fluid and recheck the fluid level. If the fluid level exceeds the HOT range, drain the fluid once, add a proper amount of new fluid and recheck the fluid level.



7. INSTALL ENGINE UNDER COVER LH