Differential Case Disassembly

Drivetrain. Corolla. Zre142 Aze141
U250E Automatic Transmission Transaxle. Corolla. Zre142 Aze141

  1. REMOVE FRONT DIFFERENTIAL RING GEAR

  2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

  3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

  4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

  5. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT

  6. REMOVE FRONT DIFFERENTIAL SIDE GEAR

  7. REMOVE TRANSAXLE HOUSING OIL SEAL

  8. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

Differential Case -- Disassembly



1. REMOVE FRONT DIFFERENTIAL RING GEAR


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Put matchmarks on the front differential ring gear and differential case.



    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Remove the 10 bolts.



    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using a plastic hammer, tap on the front differential ring gear to remove it from the case.



2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST, remove the front differential case front tapered roller bearing from the differential case.

    SST
    09950-00020
    09950-00030
    09950-40011(09957-04010)
    09950-60010(09951-00480)


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST, remove the front differential case front tapered roller bearing outer race.

    SST
    09308-00010


3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST, remove the front differential case rear tapered roller bearing from the differential case.

    SST
    09950-00020
    09950-00030
    09950-40011(09955-04061,09957-04010,09958-04011)
    09950-50013(09951-05010,09952-05010,09953-05020,09954-05021,09955-05010)
    09950-60010(09951-00480)
    09950-70010(09951-07100)


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST, remove the front differential case rear tapered roller bearing outer race.

    SST
    09308-00010


4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    Corolla. Zre142 Aze141

  1. Using a pin punch and hammer, remove the straight pin.

    NOTICE:
    Before removing the straight pin, unstake it with a pin punch.


5. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Remove the front No. 1 differential pinion shaft from the differential case.



6. REMOVE FRONT DIFFERENTIAL SIDE GEAR


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Remove the 2 front differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.



7. REMOVE TRANSAXLE HOUSING OIL SEAL


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST and a hammer, remove the oil seal.

    SST
    09950-70010(09951-07200)
    09950-60010(09951-00630)


8. REMOVE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL


    Corolla. Zre142 Aze141.U250E Automatic Transmission Transaxle.Automatic Transaxle System.Differential Case Disassembly

  1. Using SST and a hammer, remove the oil seal.

    SST
    09950-70010(09951-07100)
    09608-10010