Generator Disassembly

Remove the 3 nuts and generator rear end cover.

Remove the terminal insulator.

Remove the 2 screws and generator brush holder.

Remove the 4 bolts.

Remove the bolt and cord clip.

Using SST, remove the generator coil assembly.

SST

09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010,09958-04011)

Remove the washer.

Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

NOTICE:

Do not reuse the generator pulley cap.

Mount the generator drive end frame in a vise tightly.

Confirm SST (A) and (B) shown in the illustration.

SST

09820-63021

Place the rotor shaft end into SST (A).

Fit SST (B) to the clutch pulley.

Loosen the pulley by turning SST (B) in the direction shown in the illustration.

NOTICE:

1. Check that the drive end frame is secured in the vise tightly.
   
2. Hold SST (A) tightly during the operation.
   

Remove SST from the generator assembly.

Remove the clutch pulley from the rotor shaft.

Remove the generator rotor.

Check that the bearing is not rough or worn.

OK:

The bearing rotates smoothly.

Remove the 4 screws and bearing retainer plate.

Using SST and a hammer, tap out the bearing.

SST

09950-60010(09951-00250)
09950-70010(09951-07100)