Crankshaft Position Sensor Installation

Engine Hybrid System. Corolla. Zre142 Aze141
2Az-Fe Engine Control. Corolla. Zre142 Aze141

  1. INSTALL CRANK POSITION SENSOR

  2. INSTALL GENERATOR ASSEMBLY

  3. INSTALL V-RIBBED BELT

  4. INSTALL ENGINE UNDER COVER RH

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. INSPECT FOR OIL LEAK

Crankshaft Position Sensor -- Installation



1. INSTALL CRANK POSITION SENSOR


    Corolla. Zre142 Aze141.2Az-Fe Engine Control.Sfi System.Crankshaft Position Sensor  Installation
  1. Apply a light coat of engine oil to the O-ring on the crank position sensor.



    Corolla. Zre142 Aze141.2Az-Fe Engine Control.Sfi System.Crankshaft Position Sensor  Installation
  1. Install the crank position sensor with the bolt.

    Torque:
    9.0 N*m{90 kgf*cm, 80 in.*lbf}
    NOTICE:
    Do not twist the O-ring.
  1. Install the wire harness and crank position sensor connector clamp.

  1. Connect the crank position sensor connector.



2. INSTALL GENERATOR ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the wire harness clamp bracket with the bolt.



    Corolla. Zre142 Aze141.2Az-Fe Engine Control.Sfi System.Crankshaft Position Sensor  Installation
  1. Install the generator assembly with the 2 bolts.

    Torque:
    Bolt A:
    52 N*m{530 kgf*cm, 38 ft.*lbf}
    Bolt B:
    21 N*m{215 kgf*cm, 16 ft.*lbf}


    Corolla. Zre142 Aze141
  1. Install the wire harness to terminal B with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
  1. Attach the clamp and connect the generator connector to the generator.

  1. Install the 2 wire harness clamps.



3. INSTALL V-RIBBED BELT


Corolla. Zre142 Aze141
HINT:
The illustration shows the V-ribbed belt layout.


    Corolla. Zre142 Aze141.2Az-Fe Engine Control.Sfi System.Crankshaft Position Sensor  Installation
  1. Using SST, slowly turn the V-ribbed belt tensioner clockwise and install the V-ribbed belt.

    SST
    09216-42010(09216-04010)
    NOTICE:
    1. Make sure that SST and other tools are set to the tensioner securely.
    2. When compressing the V-ribbed belt tensioner, slowly turn the tensioner.


4. INSTALL ENGINE UNDER COVER RH


5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  1. Connect the cable to the negative battery terminal.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


6. INSPECT FOR OIL LEAK