Front Door Disassembly

Using a clip remover, remove the snap ring.

Remove the front door window regulator handle assembly and front door regulator inside handle plate.

Using a moulding remover, disengage the 3 claws and remove the front door inside handle bezel.

Using a moulding remover, disengage the 2 clips and 6 claws, and remove the front armrest upper base panel.

w/ Power Door Lock:

1. Disconnect the connector.
   

Using a moulding remover, disengage the 2 clips and 6 claws.

Disconnect the connector and remove the front armrest upper base panel.

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the door control switch assembly.

Remove the 3 screws and the power window regulator master switch assembly.

Using a screwdriver with its tip wrapped with protective tape, disengage the 2 claws and remove the power window regulator switch assembly.

Using a screwdriver with its tip wrapped with protective tape, disengage the claw and disconnect the door armrest cap.

Remove the 2 screws.

Using a clip remover, disengage the 10 clips.

Disengage the 5 claws and separate the front door trim board sub-assembly from the front door inner glass weatherstrip.

Disengage the 2 claws and disconnect the front door inside handle sub-assembly.

Disconnect the front door lock remote control cable and front door inside locking cable, and remove the front door inside handle sub-assembly.

Disengage the clip and clamp, and remove the front door lower frame bracket garnish.

Disengage the clip and clamp.

Disconnect the connector and remove the front door lower frame bracket garnish.

Disengage the 3 claws and remove the front No. 2 speaker assembly.

Remove the front door inner glass weatherstrip from the front door panel.

Disconnect the connector.

Using a drill bit with a diameter of less than 4 mm (0.158 in.), drill out the 3 rivet heads and remove the front No. 1 speaker assembly.

NOTICE:

1. Do not touch the cone part of the speaker.
   
2. Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.
   
3. Be careful as the cut rivet will be very hot.
   

Continue drilling and push out the remaining rivet fragments.

Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

Remove the 2 screws and the front door trim bracket.

Check that the ignition switch is off.

Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

Disconnect the connector from the door side airbag sensor.

NOTICE:

When disconnecting any airbag connector, take care not to damage the airbag wire harness.

1. Push down the white housing lock and slide the yellow CPA. (At this time, the connector cannot be disconnected yet.)
   
   

   
   
   
   
   

   Text in Illustration

   *1	White Housing Lock	*2	Yellow CPA
   *a	Connector Lock is Released	-	-

2. Push down the white housing lock again and disconnect the connector.
   

   NOTICE:

   Do not push down the part (A) shown in the illustration when disconnecting the connector.

Remove the bolt and door side airbag sensor from the front door panel.

NOTICE:

Loosen the bolt while holding the door side airbag sensor because the door side airbag sensor pin (stopper) is easily damaged.

After disconnecting the connector, check that the position of the white housing lock is correct as shown in the illustration.

w/ Power door lock:

1. Disconnect the connector.
   

Remove the front door service hole cover.

HINT:

Remove any remaining butyl tape from the door.

Disconnect the clamp and connector.

Remove the 3 bolts.

Disengage the claw and remove the outer rear view mirror assembly with cover.

Install the front door window regulator handle assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

Remove the front door window regulator handle assembly.

Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the door glass to fall.

Remove the front door glass sub-assembly as shown in the illustration.

NOTICE:

Do not damage the door glass.

Connect the cable to the negative (-) battery terminal.

Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

Disconnect the cable from the negative (-) battery terminal and power window regulator master switch assembly.

Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the door glass to fall.

Remove the front door glass sub-assembly as shown in the illustration.

NOTICE:

Do not damage the door glass.

Remove the 5 bolts and the front door window regulator assembly.

Disconnect the connector.

Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

Remove the 5 bolts.

Remove the front door window regulator sub-assembly and the front power window regulator motor assembly as a unit.

Remove the temporary bolt from the front door window regulator sub-assembly.

Using a "TORX" socket wrench (T25), remove the 3 screws and the front power window regulator motor assembly.

Remove the 2 bolts.

Disengage the 2 guides and remove the front door No. 2 stiffener cushion.

Remove the front door glass run.

Disengage the clip and remove the door frame garnish.

HINT:

This garnish needs to be replaced with a new one because the clip will break when removing the door frame garnish.

Remove the bolt and the front door rear lower frame sub-assembly as shown in the illustration.

Remove the hole plug.

Using a "TORX" socket wrench (T30), loosen the screw and remove the front door outside handle cover and the door lock key cylinder as a unit.

HINT:

The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

Using a screwdriver, disengage the 2 claws and remove the front door outside handle cover.

w/o Wireless door lock system:

HINT:

Use the same procedure for the front passenger side and the driver side.

w/ Wireless door lock system:

1. Remove the hole plug.
   

2. Using a "TORX" socket wrench (T30), loosen the screw and remove the front door outside handle cover.
   

   HINT:

   The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

Remove the front door outside handle assembly as shown in the illustration.

Disconnect the connector.

Remove the front door outside handle assembly as shown in the illustration.

Disengage the 2 claws and remove the front door front outside handle pad.

Disengage the 2 claws and remove the front door rear outside handle pad.

Using a "TORX" socket wrench (T30), remove the 3 screws.

Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

Using a "TORX" socket wrench (T30), remove the 3 screws.

Slide the front door lock assembly downward, and remove the front door lock assembly and cables as a unit.

Remove the door lock wiring harness seal from the front door lock assembly.

Remove the front door lock remote control cable assembly.

Remove the front door lock remote control cable assembly.

Remove the front door inside locking cable assembly.

Using a screwdriver, disengage the 3 claws.

HINT:

Tape the screwdriver tip before use.

Remove the front door inside locking cable assembly.

Using a "TORX" socket wrench (T30), remove the screw.

Using pliers, disengage the grommet as shown in the illustration.

Disengage the claw and remove the front door outside handle frame sub-assembly.

Using a "TORX" socket wrench (T30), remove the screw.

Disconnect the connector.

Disengage the claw (B).

Using pliers, disengage the grommet as shown in the illustration.

Disengage the claw (A) and remove the front door outside handle frame sub-assembly.

Remove the front door lock open rod as shown in the illustration.

Remove the screw and the door electrical key oscillator.

Remove the 3 bolts and the front door check assembly.

Using a clip remover, disengage the 16 clips and remove the front door weatherstrip.

Put protective tape around the front door belt moulding assembly.

Using a screwdriver with its tip taped, disengage the 5 claws from the inside of the door.

Using a moulding remover, disengage the clip and remove the front door belt moulding assembly.