Vehicle Stability Control System Brake Warning Light Remains On

Brake. Corolla. Zre142 Aze141

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK CAN COMMUNICATION SYSTEM

CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED

CHECK BATTERY

INSPECT SKID CONTROL ECU (IG1 TERMINAL)

INSPECT SKID CONTROL ECU (GND1 TERMINAL)

READ VALUE USING TECHSTREAM (PARKING BRAKE SWITCH)

INSPECT BRAKE FLUID LEVEL WARNING SWITCH

CHECK HARNESS AND CONNECTOR (COMBINATION METER - BRAKE FLUID LEVEL WARNING SWITCH)

INSPECT COMBINATION METER ASSEMBLY

INSPECT PARKING BRAKE SWITCH

CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH)

VEHICLE STABILITY CONTROL SYSTEM - Brake Warning Light Remains ON


DESCRIPTION

The skid control ECU is connected to the combination meter via CAN communication.
If any of the following is detected, the brake warning light remains on:
  1. The skid control ECU connector is disconnected from the skid control ECU.
  2. The brake fluid level is insufficient.
  3. The parking brake is applied.
  4. EBD operation has been disabled.

WIRING DIAGRAM


Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Vehicle Stability Control System  Brake Warning Light Remains On


INSPECTION PROCEDURE

NOTICE:
When replacing the brake actuator assembly, perform zero point calibration (COROLLA_ZRE142 RM000000XHR08KX.html).
1.CHECK CAN COMMUNICATION SYSTEM
  1. Check if a CAN communication system DTC is output (COROLLA_ZRE142 RM000000WIB0BUX.html).

    Result:

    Result
    Proceed to
    DTC is not output
    A
    DTC is output
    B


B
INSPECT CAN COMMUNICATION SYSTEM (COROLLA_ZRE142 RM000000WI60ACX.html)
A


2.CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED
  1. Check if the skid control ECU connector is securely connected.

    OK:
    The connector is securely connected.


NG
CONNECT CONNECTOR TO ECU CORRECTLY
OK


3.CHECK BATTERY
  1. Check the battery voltage.

    Standard Voltage:
    11 to 14 V

    Result:

    Result
    Proceed to
    OK
    A
    NG (for 2AZ-FE)
    B
    NG (for 2ZR-FE)
    C


B
CHECK OR REPLACE CHARGING SYSTEM OR BATTERY (for 2AZ-FE) (COROLLA_ZRE142 RM000001AR909TX.html)

C
CHECK OR REPLACE CHARGING SYSTEM OR BATTERY (for 2ZR-FE) (COROLLA_ZRE142 RM000001AR909SX.html)
A


4.INSPECT SKID CONTROL ECU (IG1 TERMINAL)


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Vehicle Stability Control System  Brake Warning Light Remains On
  1. Disconnect the skid control ECU connector.

  1. Turn the ignition switch to ON.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    Switch Condition
    Specified Condition
    A66-34 (IG1) - Body ground
    Ignition switch ON
    11 to 14 V


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT)
OK


5.INSPECT SKID CONTROL ECU (GND1 TERMINAL)


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Vehicle Stability Control System  Brake Warning Light Remains On
  1. Turn the ignition switch off.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    A66-1 (GND1) - Body ground
    Always
    Below 1 Ω


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (GND1 CIRCUIT)
OK


6.READ VALUE USING TECHSTREAM (PARKING BRAKE SWITCH)
  1. Reconnect the skid control ECU connector.

  1. Connect the Techstream to the DLC3.

  1. Turn the ignition switch to ON.

  1. Select Data List mode on the Techstream (COROLLA_ZRE142 RM000000XHW0BYX.html).

    ABS/VSC/TRAC
    Tester Display
    Measurement Item / Range
    Normal Condition
    Diagnostic Note
    Parking Brake SW
    Parking brake switch / ON or OFF
    ON: Parking brake applied
    OFF: Parking brake released
    -
  1. Using the Techstream, check the switch operation when the parking brake is applied.

    OK:
    The Techstream displays ON or OFF according to parking brake operation.


NG
Go to step 10
OK


7.INSPECT BRAKE FLUID LEVEL WARNING SWITCH


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Vehicle Stability Control System  Brake Warning Light Remains On
  1. Turn the ignition switch off.

  1. Remove the reservoir filler cap and strainer.

  1. Disconnect the brake fluid level warning switch connector.

  1. Measure the resistance according to the value(s) in the table below.

    HINT:
    A float is located inside the reservoir. Its position can be changed by increasing or decreasing the level of brake fluid.
    Standard Resistance:
    Tester Connection
    Switch Condition
    Specified Condition
    1 (+) - 2 (E)
    Switch OFF (Float up)
    1.9 to 2.1 kΩ
    1 (+) - 2 (E)
    Switch ON (Float down)
    Below 1 Ω
    HINT:
    If there are no problems after finishing the check above, adjust the brake fluid level to the MAX level.


NG
REPLACE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY (BRAKE FLUID LEVEL WARNING SWITCH) (COROLLA_ZRE142 RM000002WF203PX.html)
OK


8.CHECK HARNESS AND CONNECTOR (COMBINATION METER - BRAKE FLUID LEVEL WARNING SWITCH)


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Vehicle Stability Control System  Brake Warning Light Remains On
  1. Disconnect the combination meter connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    E46-40 (SW) - A12-1 (+)
    Always
    Below 1 Ω
    E46-40 (SW) - Body ground
    Always
    10 kΩ or higher
    A12-2 (E) - Body ground
    Always
    Below 1 Ω


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


9.INSPECT COMBINATION METER ASSEMBLY
  1. Perform the Active Test of the combination meter (meter CPU) using the Techstream (COROLLA_ZRE142 RM0000012G70D8X.html).

  1. Check the combination meter.

    HINT:
    Reinstall the connectors and restore the vehicle to its prior condition before checking the combination meter.
    OK:
    The brake warning light turns on or off in accordance with the Techstream operation.
    HINT:
    If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part (COROLLA_ZRE142 RM000000XHN0DUX.html).


NG
REPLACE COMBINATION METER ASSEMBLY (COROLLA_ZRE142 RM0000024D7032X.html)
OK

REPLACE BRAKE ACTUATOR ASSEMBLY (COROLLA_ZRE142 RM000003CZU00MX.html)

10.INSPECT PARKING BRAKE SWITCH


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Vehicle Stability Control System  Brake Warning Light Remains On
  1. Turn the ignition switch off.

  1. Disconnect the parking brake switch connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Switch Condition
    Specified Condition
    1 - Body ground
    Parking brake switch ON
    (Switch pin free)
    Below 1 Ω
    1 - Body ground
    Parking brake switch OFF
    (Switch pin pushed in)
    10 kΩ or higher


NG
REPLACE PARKING BRAKE SWITCH (COROLLA_ZRE142 RM000003D7500OX.html)
OK


11.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH)


    Corolla. Zre142 Aze141.Brake Control Dynamic Control Systems.Anti-Lock Brake System.Vehicle Stability Control System  Brake Warning Light Remains On
  1. Disconnect the main body ECU connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    2C-5 (PKB) - E12-1
    Always
    Below 1 Ω
    2C-5 (PKB) - Body ground
    Always
    10 kΩ or higher
    HINT:
    If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part (COROLLA_ZRE142 RM000000XHN0DUX.html).


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)