Vehicle Stability Control System Brake Warning Light Remains On
Brake. Corolla. Zre142 Aze141
DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
CHECK CAN COMMUNICATION SYSTEM
CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED
CHECK BATTERY
INSPECT SKID CONTROL ECU (IG1 TERMINAL)
INSPECT SKID CONTROL ECU (GND1 TERMINAL)
READ VALUE USING TECHSTREAM (PARKING BRAKE SWITCH)
INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CHECK HARNESS AND CONNECTOR (COMBINATION METER - BRAKE FLUID LEVEL WARNING SWITCH)
INSPECT COMBINATION METER ASSEMBLY
INSPECT PARKING BRAKE SWITCH
CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH)
VEHICLE STABILITY CONTROL SYSTEM - Brake Warning Light Remains ON |
DESCRIPTION
The skid control ECU is connected to the combination meter via CAN communication.If any of the following is detected, the brake warning light remains on:- The skid control ECU connector is disconnected from the skid control ECU.
- The brake fluid level is insufficient.
- The parking brake is applied.
- EBD operation has been disabled.
WIRING DIAGRAM
INSPECTION PROCEDURE
- NOTICE:
- When replacing the brake actuator assembly, perform zero point calibration (COROLLA_ZRE142 RM000000XHR08KX.html).
1.CHECK CAN COMMUNICATION SYSTEM |
Check if a CAN communication system DTC is output (COROLLA_ZRE142 RM000000WIB0BUX.html).
- Result:
Result
| Proceed to
|
DTC is not output
| A
|
DTC is output
| B
|
2.CHECK IF SKID CONTROL ECU CONNECTOR IS SECURELY CONNECTED |
Check if the skid control ECU connector is securely connected.
- OK:
- The connector is securely connected.
| CONNECT CONNECTOR TO ECU CORRECTLY |
|
|
Check the battery voltage.
- Standard Voltage:
- 11 to 14 V
- Result:
Result
| Proceed to
|
OK
| A
|
NG (for 2AZ-FE)
| B
|
NG (for 2ZR-FE)
| C
|
4.INSPECT SKID CONTROL ECU (IG1 TERMINAL) |
Disconnect the skid control ECU connector.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
Tester Connection
| Switch Condition
| Specified Condition
|
A66-34 (IG1) - Body ground
| Ignition switch ON
| 11 to 14 V
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT) |
|
|
5.INSPECT SKID CONTROL ECU (GND1 TERMINAL) |
Turn the ignition switch off.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
A66-1 (GND1) - Body ground
| Always
| Below 1 Ω
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR (GND1 CIRCUIT) |
|
|
6.READ VALUE USING TECHSTREAM (PARKING BRAKE SWITCH) |
Reconnect the skid control ECU connector.
Connect the Techstream to the DLC3.
Turn the ignition switch to ON.
Select Data List mode on the Techstream (COROLLA_ZRE142 RM000000XHW0BYX.html).
ABS/VSC/TRACTester Display
| Measurement Item / Range
| Normal Condition
| Diagnostic Note
|
Parking Brake SW
| Parking brake switch / ON or OFF
| ON: Parking brake applied OFF: Parking brake released
| -
|
Using the Techstream, check the switch operation when the parking brake is applied.
- OK:
- The Techstream displays ON or OFF according to parking brake operation.
7.INSPECT BRAKE FLUID LEVEL WARNING SWITCH |
Turn the ignition switch off.
Remove the reservoir filler cap and strainer.
Disconnect the brake fluid level warning switch connector.
Measure the resistance according to the value(s) in the table below.
- HINT:
- A float is located inside the reservoir. Its position can be changed by increasing or decreasing the level of brake fluid.
- Standard Resistance:
Tester Connection
| Switch Condition
| Specified Condition
|
1 (+) - 2 (E)
| Switch OFF (Float up)
| 1.9 to 2.1 kΩ
|
1 (+) - 2 (E)
| Switch ON (Float down)
| Below 1 Ω
|
- HINT:
- If there are no problems after finishing the check above, adjust the brake fluid level to the MAX level.
8.CHECK HARNESS AND CONNECTOR (COMBINATION METER - BRAKE FLUID LEVEL WARNING SWITCH) |
Disconnect the combination meter connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
E46-40 (SW) - A12-1 (+)
| Always
| Below 1 Ω
|
E46-40 (SW) - Body ground
| Always
| 10 kΩ or higher
|
A12-2 (E) - Body ground
| Always
| Below 1 Ω
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
9.INSPECT COMBINATION METER ASSEMBLY |
Perform the Active Test of the combination meter (meter CPU) using the Techstream (COROLLA_ZRE142 RM0000012G70D8X.html).
Check the combination meter.
- HINT:
- Reinstall the connectors and restore the vehicle to its prior condition before checking the combination meter.
- OK:
- The brake warning light turns on or off in accordance with the Techstream operation.
- HINT:
- If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part (COROLLA_ZRE142 RM000000XHN0DUX.html).
10.INSPECT PARKING BRAKE SWITCH |
Turn the ignition switch off.
Disconnect the parking brake switch connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Switch Condition
| Specified Condition
|
1 - Body ground
| Parking brake switch ON (Switch pin free)
| Below 1 Ω
|
1 - Body ground
| Parking brake switch OFF (Switch pin pushed in)
| 10 kΩ or higher
|
11.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - PARKING BRAKE SWITCH) |
Disconnect the main body ECU connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
2C-5 (PKB) - E12-1
| Always
| Below 1 Ω
|
2C-5 (PKB) - Body ground
| Always
| 10 kΩ or higher
|
- HINT:
- If troubleshooting has been carried out according to the Problem Symptoms Table, refer back to the table and proceed to the next step before replacing the part (COROLLA_ZRE142 RM000000XHN0DUX.html).
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
OK |
|
|
|
REPLACE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK) |
|