Front Shock Absorber Removal

Suspension. Corolla. Zre142 Aze141
Front Suspension. Corolla. Zre142 Aze141

  1. REMOVE FRONT WHEEL

  2. REMOVE FRONT WIPER ARM HEAD CAP

  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  5. REMOVE HOOD TO COWL TOP SEAL

  6. REMOVE CENTER NO.1 COWL TOP VENTILATOR LOUVER

  7. REMOVE COWL TOP VENTILATOR LOUVER LH

  8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

  9. REMOVE OUTER COWL TOP PANEL (for TMC Made)

  10. REMOVE OUTER COWL TOP PANEL (except TMC Made)

  11. SEPARATE FRONT STABILIZER LINK ASSEMBLY

  12. SEPARATE FRONT SPEED SENSOR (for TMC Made)

  13. SEPARATE FRONT SPEED SENSOR (except TMC Made)

  14. REMOVE FRONT SUSPENSION SUPPORT DUST COVER (for TMC Made)

  15. REMOVE FRONT SUSPENSION SUPPORT DUST COVER (except TMC Made)

  16. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING (for TMC Made)

  17. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING (except TMC Made)

  18. SECURE FRONT SHOCK ABSORBER WITH COIL SPRING

  19. REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT

  20. REMOVE FRONT SUSPENSION SUPPORT SUB-ASSEMBLY

  21. REMOVE FRONT SUSPENSION SUPPORT DUST SEAL

  22. REMOVE FRONT COIL SPRING UPPER SEAT

  23. REMOVE FRONT COIL SPRING UPPER INSULATOR

  24. REMOVE FRONT COIL SPRING

  25. REMOVE FRONT SPRING BUMPER

  26. REMOVE FRONT COIL SPRING LOWER INSULATOR

  27. REMOVE FRONT SHOCK ABSORBER

Front Shock Absorber -- Removal


HINT:
  1. Use the same procedure for the LH side and RH side.
  2. The following procedure listed is for the LH side.


1. REMOVE FRONT WHEEL


2. REMOVE FRONT WIPER ARM HEAD CAP


    Corolla. Zre142 Aze141
  1. Remove the 2 front wiper arm head caps.



3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    Corolla. Zre142 Aze141
  1. Remove the nut and the front wiper arm and blade assembly LH.



4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    Corolla. Zre142 Aze141
  1. Remove the nut and the front wiper arm and blade assembly RH.



5. REMOVE HOOD TO COWL TOP SEAL


    Corolla. Zre142 Aze141
  1. Disengage the 7 clips and remove the hood to cowl top seal.



6. REMOVE CENTER NO.1 COWL TOP VENTILATOR LOUVER


    Corolla. Zre142 Aze141
  1. Disengage the clip and 14 claws, and remove the center No. 1 cowl top ventilator louver.



7. REMOVE COWL TOP VENTILATOR LOUVER LH


    Corolla. Zre142 Aze141
  1. Disengage the clip and 8 claws, and remove the cowl top ventilator louver LH.



8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    Corolla. Zre142 Aze141
  1. Disconnect the connector.

  1. Remove the 2 bolts and the windshield wiper motor and link assembly.



9. REMOVE OUTER COWL TOP PANEL (for TMC Made)


    Corolla. Zre142 Aze141
  1. Disengage the clamp and bend the water guard plate RH as shown in the illustration.



    Corolla. Zre142 Aze141
  1. Disengage the clamp.

  1. Remove the 12 bolts and outer cowl top panel.



10. REMOVE OUTER COWL TOP PANEL (except TMC Made)


    Corolla. Zre142 Aze141
  1. Disengage the clamp and bend the water guard plate RH as shown in the illustration.



    Corolla. Zre142 Aze141
  1. Disengage the clamp and bend the No. 1 heater air duct splash shield seal.



    Corolla. Zre142 Aze141
  1. Disengage the clamp.

  1. Remove the 12 bolts and outer cowl top panel.



11. SEPARATE FRONT STABILIZER LINK ASSEMBLY


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Remove the nut and separate the stabilizer link assembly from the front shock absorber with coil spring.

    NOTICE:
    If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.


12. SEPARATE FRONT SPEED SENSOR (for TMC Made)


    Corolla. Zre142 Aze141
  1. Remove the bolt and separate the front flexible hose and the front speed sensor from the front shock absorber with coil spring.

    NOTICE:
    Be sure to separate the front speed sensor from the front shock absorber with coil spring completely.


13. SEPARATE FRONT SPEED SENSOR (except TMC Made)


    Corolla. Zre142 Aze141
  1. Remove the bolt and separate the front flexible hose and the front speed sensor from the front shock absorber with coil spring.

    NOTICE:
    Be sure to separate the front speed sensor from the front shock absorber with coil spring completely.


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Remove the clamp and separate the front speed sensor from the front shock absorber.



14. REMOVE FRONT SUSPENSION SUPPORT DUST COVER (for TMC Made)


    Corolla. Zre142 Aze141
  1. Remove the front suspension support dust cover.



15. REMOVE FRONT SUSPENSION SUPPORT DUST COVER (except TMC Made)


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Remove the front suspension support dust cover.



16. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING (for TMC Made)


    Corolla. Zre142 Aze141
  1. Loosen the front support to front shock absorber nut of the front shock absorber.

    NOTICE:
    1. Do not remove the front support to front shock absorber nut.
    2. Loosen the nut only when the front shock absorber with coil spring needs to be disassembled.


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Support the front axle using a jack and wooden block.



    Corolla. Zre142 Aze141
  1. Remove the 2 bolts and 2 nuts, and separate the front shock absorber with coil spring (lower side) from the steering knuckle.



    Corolla. Zre142 Aze141
  1. Remove the 3 nuts and front shock absorber with coil spring.

    NOTICE:
    Make sure that the front speed sensor is completely separated from the front shock absorber with coil spring.


17. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING (except TMC Made)


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Loosen the front support to front shock absorber nut of the front shock absorber.

    NOTICE:
    1. Do not remove the front support to front shock absorber nut.
    2. Loosen the nut only when the front shock absorber with coil spring needs to be disassembled.


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Support the front axle using a jack and wooden block.



    Corolla. Zre142 Aze141
  1. Remove the 2 bolts and 2 nuts, and separate the front shock absorber with coil spring (lower side) from the steering knuckle.



    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Remove the 3 nuts and front shock absorber with coil spring.

    NOTICE:
    Make sure that the front speed sensor is completely separated from the front shock absorber with coil spring.


18. SECURE FRONT SHOCK ABSORBER WITH COIL SPRING


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Install the bolt and nut to the front shock absorber as shown in the illustration and secure the front shock absorber in a vise.

    A:
    28 mm (1.102 in.)


19. REMOVE FRONT SUPPORT TO FRONT SHOCK ABSORBER NUT


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Shock Absorber  Removal
  1. Using SST, compress the front coil spring.

    SST
    09727-30021(09727-00010,09727-00021,09727-00031)
    HINT:
    If the front coil spring is compressed at an angle, using 2 SST will make the work easier.
  1. Check that the front coil spring is sufficiently compressed.

    NOTICE:
    Do not use an impact wrench. It will damage SST.


    Corolla. Zre142 Aze141
  1. Remove the front support to front shock absorber nut.



20. REMOVE FRONT SUSPENSION SUPPORT SUB-ASSEMBLY


21. REMOVE FRONT SUSPENSION SUPPORT DUST SEAL


22. REMOVE FRONT COIL SPRING UPPER SEAT


23. REMOVE FRONT COIL SPRING UPPER INSULATOR


24. REMOVE FRONT COIL SPRING


25. REMOVE FRONT SPRING BUMPER


26. REMOVE FRONT COIL SPRING LOWER INSULATOR


27. REMOVE FRONT SHOCK ABSORBER