Starter Reassembly

Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft.

Install the 3 planetary gears to the motor terminal starter kit.

Apply high-temperature grease to the plate washer and the armature shaft.

NOTICE:

1. Be sure to install the snap ring in the armature shaft groove securely.
   
2. Be sure to properly install the snap ring because it expands easily.
   

Using snap ring pliers, install the plate washer and a new snap ring.

Using a vernier caliper, measure the snap ring.

Maximum length:

5.0 mm (0.197 in.)

Install the starter commutator end frame cover to the starter commutator end frame assembly.

Align the keyway of the armature plate with the key inside the starter yoke assembly, and install the starter armature plate.

Align the starter commutator end frame rubber with the cutout of the starter yoke assembly.

Install the starter commutator end frame assembly to the starter yoke assembly.

NOTICE:

The magnet of the starter yoke assembly may attract the starter armature assembly when the starter commutator end frame assembly is installed, causing the magnet to break.

Align the protrusion of the starter yoke with the cutout inside the motor terminal starter kit.

Install the starter yoke with the 2 through bolts.

Torque:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Apply high-temperature grease to the plunger and the hook.

Hang the plunger hook of the repair service starter kit to the drive lever hook.

Install the plunger and the return spring.

Install the repair service starter kit with the 2 screws.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

Connect the lead wire to terminal C with the nut.

Torque:

10 N*m{102 kgf*cm, 7 ft.*lbf}