Generator Reassembly

Using SST and a press, press in a new generator drive end frame bearing.

SST

09950-60010(09951-00470)
09950-70010(09951-07100)

Fit the tabs on the retainer plate into the cutouts on the drive end frame to install the retainer plate.

Install the 4 screws.

Torque:

2.3 N*m{23 kgf*cm, 20 in.*lbf}

Place the drive end frame on the clutch pulley.

Install the generator rotor assembly to the drive end frame.

Place a new generator washer on the generator rotor.

Using a deep socket wrench (21 mm) and a press, slowly press in the generator coil assembly.

Install the 4 bolts.

Torque:

5.8 N*m{59 kgf*cm, 51 in.*lbf}

While pushing the 2 brushes into the generator brush holder assembly, insert a φ1.0 mm (0.039 in.) pin into the brush holder hole.

Install the brush holder assembly to the generator coil with the 2 screws.

Torque:

1.8 N*m{18 kgf*cm, 16 in.*lbf}

Pull out the pin from the generator brush holder.

Install the terminal insulator to the generator coil.

NOTICE:

Pay attention to installation direction of the terminal insulator.

Install the generator rear end cover to the generator coil with the 3 nuts.

Torque:

4.6 N*m{47 kgf*cm, 41 in.*lbf}

Temporarily install the clutch pulley onto the rotor shaft.

Set SST (A) and (B).

SST

09820-63020

Clamp SST (A) in a vise.

Place the rotor shaft end into SST (A).

Fit SST (B) to the clutch pulley.

Tighten the pulley by turning SST (B) in the direction shown in the illustration.

Torque:

111 N*m{1,125 kgf*cm, 81 ft.*lbf}

NOTICE:

The torque shown above should be used for tightening without using the SST. When the SST is used for tightening, the torque should be calculated based on the length of the SST (CAMRY_ACV40 RM000000UYX07SX.html).

Remove the generator assembly from the SST.

Check that the clutch pulley rotates smoothly.

Install a new clutch pulley cap to the clutch pulley.