Fuel Pressure Pulsation Damper Removal

Engine. Camry. Acv40 Gsv40
2Gr-Fe Fuel. Camry. Acv40 Gsv40

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. DRAIN ENGINE COOLANT

  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH

  7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

  8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

  9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

  10. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY

  11. REMOVE V-BANK COVER SUB-ASSEMBLY

  12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  13. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

  14. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY

Fuel Pressure Pulsation Damper -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
CAMRY_ACV40 RM000001IQW005X.html.


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


3. DRAIN ENGINE COOLANT
NOTICE:
Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
  1. Remove the radiator cap sub-assembly from the radiator assembly.



  1. Loosen the radiator drain cock plug and 2 cylinder block drain cock plugs, then drain the coolant.


    Camry. Acv40 Gsv40.2Gr-Fe Fuel.Fuel System.Fuel Pressure Pulsation Damper  Removal

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH


    Camry. Acv40 Gsv40
  1. Remove the nut and the front wiper arm and blade assembly LH.



5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH


    Camry. Acv40 Gsv40
  1. Remove the nut and the front wiper arm and blade assembly RH.



6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH


    Camry. Acv40 Gsv40
  1. Disengage the claw and remove the front fender to cowl side seal LH.



7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH


    Camry. Acv40 Gsv40
  1. Disengage the claw and remove the front fender to cowl side seal RH.



8. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Remove the 2 clips.

  1. Disengage the 4 claws and remove the cowl top ventilator louver sub-assembly.



9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY


    Camry. Acv40 Gsv40
  1. Disconnect the connector.



    Camry. Acv40 Gsv40
  1. Remove the 4 bolts and the windshield wiper motor and link assembly.



10. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Remove the 4 bolts, 4 nuts and cowl top panel outer sub-assembly.



11. REMOVE V-BANK COVER SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Hold the front of the V-bank cover and raise it to disengage the 2 retainers on the front of the cover. Continue to raise the cover to disengage the retainer on the rear of the cover and remove the cover.

    NOTICE:
    Attempting to disengage both front and rear clips at the same time may cause the cover to break.


12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Disconnect the 3 vacuum hoses.



    Camry. Acv40 Gsv40.2Gr-Fe Fuel.Fuel System.Fuel Pressure Pulsation Damper  Removal
  1. Disconnect the mass air flow meter connector (*1).

  1. Disconnect the No. 2 ventilation hose (*2).

  1. Disconnect the hose band (*3).



    Camry. Acv40 Gsv40
  1. Disconnect the 3 bands, and remove the air cleaner cap sub-assembly.



13. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    Camry. Acv40 Gsv40.2Gr-Fe Fuel.Fuel System.Fuel Pressure Pulsation Damper  Removal
  1. Disconnect the 2 water by-pass hoses from the throttle with motor body assembly. (*1)

  1. Disconnect the vapor feed hose. (*2)

  1. Disconnect the throttle with motor body assembly connector and clamp. (*3)



    Camry. Acv40 Gsv40.2Gr-Fe Fuel.Fuel System.Fuel Pressure Pulsation Damper  Removal
  1. Disconnect the No. 1 ventilation hose. (*4)

  1. Disconnect the union to check valve hose. (*5)



    Camry. Acv40 Gsv40
  1. Remove the bolt and vacuum hose clamp.



    Camry. Acv40 Gsv40
  1. Disconnect the connector.



    Camry. Acv40 Gsv40.2Gr-Fe Fuel.Fuel System.Fuel Pressure Pulsation Damper  Removal
  1. Using a 5 mm socket hexagon wrench, remove the 4 bolts. (*1)

  1. Remove the 2 nuts, 2 bolts and intake air surge tank. (*2)

  1. Remove the gasket from the intake air surge tank.



14. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY


    Camry. Acv40 Gsv40.2Gr-Fe Fuel.Fuel System.Fuel Pressure Pulsation Damper  Removal
  1. Remove the clip.

  1. Pull out the fuel pressure pulsation damper from the fuel delivery pipe.

  1. Remove the O-ring from the fuel pressure pulsation damper.