Radiator Installation

Install the 2 radiator support lowers to the radiator assembly.

Install the 2 radiator support cushions to the radiator assembly.

Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.

Install the radiator to the body.

Install the condenser assembly with the 4 bolts.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Connect the 2 fan motor connectors and the 3 clamps.

Install the radiator support upper with the 5 bolts.

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}

For LHD:

1. Install the hood lock control cable assembly to the radiator support upper with the clamp.
   

For RHD:

1. Install the hood lock control cable assembly to the radiator support upper with the clamp.
   

Install the hood lock assembly to the radiator support upper with the 3 bolts.

Torque:

7.5 N*m{77 kgf*cm, 66 in.*lbf}

Connect the horn connector.

Connect the oil cooler outlet hose to the radiator assembly.

Connect the oil cooler inlet hose to the radiator assembly.

Connect the radiator hose outlet to the radiator assembly.

Connect the radiator hose inlet to the radiator assembly.

Connect the radiator reservoir tank hose to the radiator assembly.

Install the front bumper energy absorber to the front bumper reinforcement sub-assembly.

Connect the headlight cleaner washer hose.

Connect 2 fog light connectors.

w/ TOYOTA Parking Assist-sensor System:

1. Connect the clearance sonar connector and engage the clamp.
   

Engage each claw.

Install the front bumper assembly with the 8 screws, 2 clips, 2 radiator grille protectors and bolt.

Install the pin hold clip.

HINT:

Use the same procedure for the RH side and LH side.

Connect 2 fog light connectors.

w/ TOYOTA Parking Assist-sensor System:

1. Connect the clearance sonar connector and engage the clamp.
   

Engage each claw.

Install the front bumper assembly with the 8 screws, 2 clips, 2 radiator grille protectors and bolt.

Install the pin hold clip.

HINT:

Use the same procedure for the RH side and LH side.

Install the air cleaner inlet with the 2 bolts.

Torque:

5.0 N*m{51 kgf*cm, 44 in.*lbf}

Install the air cleaner filter element onto the air cleaner case.

Insert the hinges. Install the air cleaner cap sub-assembly with the 2 bolts.

Align the matchmarks of the No. 1 air cleaner hose and throttle body, and then connect the air cleaner hose No. 1 to the throttle body and unfasten the No. 1 air cleaner hose clamp.

NOTICE:

Make sure that the hose clamp is at the correct angle.

Connect the No. 2 ventilation hose to the air cleaner hose.

Connect the purge line hose to the clamp (^*1).

Connect the 2 purge VSV vacuum hoses (^*2).

Connect the purge VSV connector (^*3).

Connect the mass air flow meter connector (^*4).

Close the radiator drain cock plug and 2 cylinder block drain cock plugs.

Torque:

13 N*m{130 kgf*cm, 9 ft.*lbf} for cylinder block drain cock plug

Slowly fill the radiator with TOYOTA Super Long Life Coolant (SLLC).

Specified capacity:

6.2 liters (6.6 US qts, 5.5 lmp. qts)

HINT:

1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
   

1. Contact your TOYOTA dealer for further details.
   

Slowly pour coolant into the radiator reservoir tank until it reaches the FULL line.

Press the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.
If the coolant level is low, add coolant.

Install the radiator cap sub-assembly and reservoir tank cap.

Start the engine, and warm it up.

HINT:

Adjust the air conditioner set temperature to MAX (HOT).

Stop the engine, and wait until the engine coolant cools down.

Add engine coolant to the FULL line on the radiator reservoir.

Fill the radiator with coolant and attach a radiator cap tester.

Warm up the engine.

Using a radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf*cm, 17 psi), and check that the pressure does not drop.
If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.