Ignition Coil Installation

Engine. Camry. Acv40 Gsv40
2Gr-Fe Ignition. Camry. Acv40 Gsv40

  1. INSTALL IGNITION COIL ASSEMBLY

  2. INSTALL NO. 1 SURGE TANK STAY

  3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY

  4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  6. ADD ENGINE COOLANT

  7. CHECK FOR ENGINE COOLANT LEAKS

  8. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY

  9. INSTALL WINDSHIELD WIPER LINK ASSEMBLY

  10. INSTALL V-BANK COVER SUB-ASSEMBLY

Ignition Coil -- Installation



1. INSTALL IGNITION COIL ASSEMBLY


    Camry. Acv40 Gsv40.2Gr-Fe Ignition.Ignition System.Ignition Coil Installation

  1. Install the 6 ignition coils with the 6 bolts.

    Torque:
    10 N*m{102 kgf*cm, 10 ft.*lbf}

  1. Connect the 6 ignition coil connectors.



2. INSTALL NO. 1 SURGE TANK STAY
NOTICE:
DO NOT apply oil to the bolt listed below:
Tightening Parts
No. 1 Surge tank stay and Cylinder head cover


    Camry. Acv40 Gsv40

  1. Install the No. 1 surge tank stay with the bolt.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}


    Camry. Acv40 Gsv40

  1. Install the bolt and clamp.

    Torque:
    7.0 N*m{71 kgf*cm, 62 in.*lbf}


3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY
NOTICE:
DO NOT apply oil to the bolts listed below:
Tightening Parts
Surge Tank and Intake Manifold
No. 1 Surge Tank Stay and Surge Tank
Throttle Body Bracket and Surge Tank


    Camry. Acv40 Gsv40.2Gr-Fe Ignition.Ignition System.Ignition Coil Installation

  1. Install a new gasket to the intake air surge tank.

  1. Using a 5 mm hexagon socket wrench, install the 4 bolts.

    Torque:
    18 N*m{184 kgf*cm, 13 ft.*lbf}

  1. Install the intake air surge tank with the 2 nuts and 2 bolts.

    Torque:
    Nut:
    16 N*m{163 kgf*cm, 12 ft.*lbf}
    Bolt:
    21 N*m{214 kgf*cm, 15 ft.*lbf}


    Camry. Acv40 Gsv40

  1. Connect the connector.



    Camry. Acv40 Gsv40

  1. Install the vacuum hose clamp with the bolt.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


    Camry. Acv40 Gsv40.2Gr-Fe Ignition.Ignition System.Ignition Coil Installation

  1. Connect the union to check valve hose.

  1. Connect the No. 1 ventilation hose.



    Camry. Acv40 Gsv40.2Gr-Fe Ignition.Ignition System.Ignition Coil Installation

  1. Install the clamp and connect the throttle with motor body assembly connector.

  1. Connect the vapor feed hose.

  1. Connect the 2 water by-pass hoses to the throttle with motor body assembly.



4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    Camry. Acv40 Gsv40

  1. Install the air cleaner cap sub-assembly, and connect the 3 bands.



    Camry. Acv40 Gsv40.2Gr-Fe Ignition.Ignition System.Ignition Coil Installation

  1. Connect the mass air flow meter connector (*1).

  1. Connect the No. 2 ventilation hose (*2).

  1. Connect the hose band (*3).



    Camry. Acv40 Gsv40

  1. Connect the 3 vacuum hoses.



5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque:
6.9 N*m{70 kgf*cm, 61 in.*lbf}


6. ADD ENGINE COOLANT

  1. Close the radiator drain cock plug and 2 cylinder block drain cock plugs.

    Torque:
    13 N*m{130 kgf*cm, 9 ft.*lbf} for cylinder block drain cock plug

  1. Slowly fill the radiator with TOYOTA Super Long Life Coolant (SLLC).

    Specified capacity:
    9.0 liters (9.5 US qts, 7.9 lmp. qts)
    HINT:
    1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
    1. Contact your TOYOTA dealer for further details.

  1. Slowly pour coolant into the radiator reservoir tank until it reaches the FULL line.

  1. Press the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.
    If the coolant level is low, add coolant.

  1. Install the radiator cap sub-assembly and reservoir tank cap.

  1. Start the engine, and warm it up.

    HINT:
    Adjust the air conditioner set temperature to MAX (HOT).

  1. Stop the engine, and wait until the engine coolant cools down.

  1. Add engine coolant to the FULL line on the radiator reservoir.



7. CHECK FOR ENGINE COOLANT LEAKS
CAUTION:
Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
NOTICE:
Before performing each inspection, turn the A/C switch OFF.


    Camry. Acv40 Gsv40

  1. Fill the radiator with coolant and attach a radiator cap tester.

  1. Warm up the engine.

  1. Using a radiator cap tester, increase the pressure inside the radiator to 118 kPa (1.2 kgf*cm, 17 psi), and check that the pressure does not drop.
    If the pressure drops, check the hoses, radiator and water pump for leaks. If no external leaks are found, check the heater core, cylinder block and cylinder head.



8. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY


    Camry. Acv40 Gsv40

  1. Install the cowl top panel outer sub-assembly with the 4 bolts and 4 nuts.

    Torque:
    Bolt:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
    Nut:
    85 N*m{867 kgf*cm, 63 ft.*lbf}


9. INSTALL WINDSHIELD WIPER LINK ASSEMBLY
(CAMRY_ACV40 RM0000023QU002X_01_0002.html)


10. INSTALL V-BANK COVER SUB-ASSEMBLY


    Camry. Acv40 Gsv40

  1. Engage the 3 retainers to install the V-bank cover.