Clutch Pedal Installation

Transmission. Camry. Acv40 Gsv40
Clutch. Camry. Acv40 Gsv40

  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

  2. INSTALL CLUTCH PEDAL TURNOVER BUSHING (for LHD)

  3. INSTALL CLUTCH PEDAL TURNOVER BUSHING (for RHD)

  4. INSTALL NO. 1 CLUTCH PEDAL CUSHION (for LHD)

  5. INSTALL NO. 1 CLUTCH PEDAL CUSHION (for RHD)

  6. INSTALL CLUTCH PEDAL BUSHING

  7. INSTALL CLUTCH PEDAL PAD

  8. INSTALL CLUTCH PEDAL SPRING HOLDER

  9. INSTALL CLUTCH PEDAL SUB-ASSEMBLY

  10. INSTALL PEDAL WITH HOOK SPRING

  11. INSTALL TORSION SPRING

  12. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD)

  13. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)

  14. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN

  15. CONNECT CONNECTORS

  16. INSTALL COMBINATION METER ASSEMBLY

  17. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1

  18. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL

  19. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY

  20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH

  21. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

  22. INSTALL FRONT DOOR SCUFF PLATE LH

  23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  24. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

Clutch Pedal -- Installation



1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Apply MP grease to the inside of a new clevis bushing.

  1. Install the clevis bushing to the clutch pedal.

    HINT:
    Install the clevis bushing from the left side of the vehicle.


2. INSTALL CLUTCH PEDAL TURNOVER BUSHING (for LHD)


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Apply MP grease to the inside of the turnover bushing.

  1. Install the turnover bushing to the clutch pedal.



3. INSTALL CLUTCH PEDAL TURNOVER BUSHING (for RHD)


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Apply MP grease to the inside of the turnover bushing.

  1. Install the turnover bushing to the clutch pedal.



4. INSTALL NO. 1 CLUTCH PEDAL CUSHION (for LHD)


    Camry. Acv40 Gsv40
  1. Using needle-nose pliers, install the 2 No. 1 clutch pedal cushions to the clutch pedal.



5. INSTALL NO. 1 CLUTCH PEDAL CUSHION (for RHD)


    Camry. Acv40 Gsv40
  1. Using needle-nose pliers, install the 2 No. 1 clutch pedal cushions to the clutch pedal.



6. INSTALL CLUTCH PEDAL BUSHING


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.

  1. Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.



7. INSTALL CLUTCH PEDAL PAD
  1. Install the clutch pedal pad to the clutch pedal.



8. INSTALL CLUTCH PEDAL SPRING HOLDER


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Apply MP grease to the inside of a new clutch pedal spring holder.

  1. Install the clutch pedal spring holder.



9. INSTALL CLUTCH PEDAL SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the clutch pedal to the clutch pedal support with the bolt and nut.

    Torque:
    37 N*m{375 kgf*cm, 27 ft.*lbf}
    HINT:
    Install the bolt from the right side of the vehicle.


10. INSTALL PEDAL WITH HOOK SPRING


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Apply MP grease to the sliding portion of the spring.

  1. Install the hook spring.



11. INSTALL TORSION SPRING


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Apply MP grease to the sliding portion of the spring.

  1. Install the torsion spring.



12. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD)


    Camry. Acv40 Gsv40
  1. Install the clutch pedal support to the vehicle with the 2 nuts and bolt.

    Torque:
    Bolt:
    19 N*m{195 kgf*cm, 14 ft.*lbf}
    Nut:
    12 N*m{120 kgf*cm, 9 ft.*lbf}


13. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD)


    Camry. Acv40 Gsv40
  1. Install the clutch pedal support to the vehicle with the 3 nuts and bolt.

    Torque:
    Bolt:
    19 N*m{195 kgf*cm, 14 ft.*lbf}
    Nut:
    12 N*m{120 kgf*cm, 9 ft.*lbf}


14. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Apply MP grease to the contact surface of the pin and clevis bushing.

  1. Connect the clevis to the clutch pedal with the pin and a new clip.

    HINT:
    Install the pin from the left side of the vehicle.


15. CONNECT CONNECTORS
  1. Connect the clutch start switch connector.

  1. Connect the clutch switch connector (with cruise control).



16. INSTALL COMBINATION METER ASSEMBLY


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Connect each connector.

  1. Install the combination meter assembly with the 4 screws <E>.



17. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Engage the guide and the 4 claws.

  1. Install the instrument cluster finish panel with the 2 clips.



18. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL


    Camry. Acv40 Gsv40
  1. Engage the 2 claws and 2 clips to install the lower instrument panel finish panel.



19. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY
  1. Connect each connector.



    Camry. Acv40 Gsv40
  1. Engage the 3 claws and 2 clips to install the No. 1 instrument panel sub-assembly.



20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Install the air hose and connect the connector.

  1. Engage the 2 claws and the DLC3.

  1. Engage the claw and the 4 clips.

  1. Instal the lower instrument panel finish panel LH with the screw <B> and bolt <A>.



21. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Pedal  Installation
  1. Engage the 2 clips.

  1. Install the cowl side trim sub-assembly LH with the cowl side trim clip.



22. INSTALL FRONT DOOR SCUFF PLATE LH


    Camry. Acv40 Gsv40
  1. Engage the 7 claws and 3 clips, then install the front door scuff plate LH.



23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


24. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY
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