Clutch Unit Reassembly

Insert SST into the clutch disc assembly, then insert them into the flywheel sub-assembly.

SST

09301-00220

NOTICE:

Take care not to insert the clutch disc assembly in the wrong direction.

Align the matchmarks on the clutch cover assembly with the one on the flywheel sub-assembly.

Following the procedures shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin on the top.

Torque:

19 N*m{195 kgf*cm, 14 ft.*lbf}

HINT:

1. Following the order in the illustration, evenly tighten the bolts one turn at a time.
   
2. Lightly move SST up and down, and right and left after checking that the disc is in the center to tighten the bolts.
   

SST

09301-00210

Install the release fork support to the manual transaxle assembly.

Torque:

47 N*m{480 kgf*cm, 35 ft.*lbf}

Install the release bearing hub clip to the release bearing assembly.

Apply release hub grease to the contact surfaces between the release fork and release bearing, fork and push rod, and fork and fork support.

Sealant:

Toyota Genuine Release Hub Grease or equivalent

Install the release fork to the release bearing assembly.

Apply clutch spline grease to the input shaft spline as shown in the illustration.

Sealant:

Toyota Genuine Clutch Spline Grease or equivalent

Install the release fork with the release bearing assembly to the manual transaxle assembly.

NOTICE:

After installation, move the fork back and forth to check that the release bearing slides smoothly.