Front Passenger Airbag Assembly Installation

Restraints. Camry. Acv40 Gsv40
Supplemental Restraint System. Camry. Acv40 Gsv40

  1. INSTALL INSTRUMENT PANEL WIRE ASSEMBLY

  2. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY

  3. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY

  4. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY

  5. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH

  6. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side)

  7. INSTALL INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY

  8. INSTALL INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY

  9. INSTALL FRONT PILLAR GARNISH LH

  10. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)

  11. INSTALL INSTRUMENT PANEL NO. 2 SPEAKER PANEL SUB-ASSEMBLY

  12. INSTALL INSTRUMENT PANEL NO. 3 REGISTER ASSEMBLY

  13. INSTALL FRONT PILLAR GARNISH RH

  14. INSTALL NO. 1 CONSOLE BOX INSERT FRONT

  15. INSTALL NO. 2 CONSOLE BOX INSERT FRONT

  16. INSTALL CONSOLE BOX ASSEMBLY

  17. INSTALL CONSOLE BOX CARPET

  18. INSTALL CONSOLE BOX POCKET

  19. INSTALL RADIO TUNER OPENING COVER WITH HEATER CONTROL PANEL ASSEMBLY (w/o Radio Receiver)

  20. INSTALL RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Radio Receiver)

  21. INSTALL NAVIGATION RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Navigation System)

  22. INSTALL INSTRUMENT PANEL NO. 2 REGISTER ASSEMBLY

  23. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

  24. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Automatic Transaxle)

  25. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Manual Transaxle)

  26. INSTALL FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY (for Automatic Transaxle)

  27. INSTALL UPPER CONSOLE PANEL (for Manual Transaxle)

  28. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

  29. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

  30. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle)

  31. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)

  32. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

  33. INSTALL INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY

  34. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

  35. INSTALL FRONT DOOR SCUFF PLATE RH

  36. INSTALL COMBINATION METER ASSEMBLY

  37. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1

  38. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Entry and Start System)

  39. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Entry and Start System)

  40. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY

  41. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE

  42. INSTALL STEERING COLUMN COVER

  43. ADJUST SPIRAL CABLE

  44. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH

  45. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

  46. INSTALL FRONT DOOR SCUFF PLATE LH

  47. INSTALL STEERING WHEEL ASSEMBLY

  48. INSTALL STEERING PAD

  49. INSTALL NO. 3 LOWER STEERING WHEEL COVER

  50. INSTALL NO. 2 LOWER STEERING WHEEL COVER

  51. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  52. INSPECT STEERING PAD

  53. INSPECT SRS WARNING LIGHT

Front Passenger Airbag Assembly -- Installation



1. INSTALL INSTRUMENT PANEL WIRE ASSEMBLY


    Camry. Acv40 Gsv40
  1. Connect the 2 connectors.

  1. Install the clamp and the instrument panel wire assembly on the front passenger airbag assembly.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.


2. INSTALL FRONT PASSENGER AIRBAG ASSEMBLY


    Camry. Acv40 Gsv40
  1. Engage the 10 hooks and install the front passenger airbag assembly on the instrument panel safety pad assembly.



    Camry. Acv40 Gsv40
  1. Install the 2 screws.



3. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY
  1. Engage the 5 claws.

    NOTICE:
    Do not allow the wire harness to get caught in the claws.


  1. Install the 2 bolts <H> or <O> and 2 nuts <C> or <I>.


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation

  1. Engage each clamp.

  1. Install the bolt <J>.

    Torque:
    7.0 N*m{71 kgf*cm, 62 in.*lbf}
  1. Install the 2 passenger airbag bolts <K>.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}
  1. Connect each connector and install the instrument panel safety pad assembly.



  1. with Plasmacluster:



    1. Connect the connector.


      Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation



4. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Connect the connector (yellow colored one).



5. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Connect each connector.

  1. Engage the 4 guides.

  1. Engage the 8 clips and install the No. 1 defroster nozzle garnish.



6. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side)
  1. Connect the connector.



    Camry. Acv40 Gsv40
  1. Install the front No. 2 speaker assembly with the 2 bolts.



7. INSTALL INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the 2 guides.

  1. Engage the 6 claws and the 2 clips to install the instrument panel No. 1 speaker panel sub-assembly.



8. INSTALL INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY


    Camry. Acv40 Gsv40
  1. Engage the 4 clips and install the instrument panel No. 1 register assembly.



9. INSTALL FRONT PILLAR GARNISH LH


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Remove the protective cover.



    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Install a new clip <A> on the front pillar garnish LH.

  1. Engage the 2 claws and 2 clips, then install the front pillar garnish LH.



10. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)
HINT:
Use the same procedures for the RH side and the LH side (CAMRY_ACV40 RM0000026JQ010X_01_0001.html).


11. INSTALL INSTRUMENT PANEL NO. 2 SPEAKER PANEL SUB-ASSEMBLY


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the 2 guides.

  1. Engage the 6 claws and the 2 clips to install the instrument panel No. 2 speaker panel sub-assembly.



12. INSTALL INSTRUMENT PANEL NO. 3 REGISTER ASSEMBLY


    Camry. Acv40 Gsv40
  1. Engage the 4 clips and install the instrument panel No. 3 register assembly.



13. INSTALL FRONT PILLAR GARNISH RH


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Remove the protective cover.



    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Install a new clip <A> on the front pillar garnish RH.

  1. Engage the 2 claws and 2 clips, then install the front pillar garnish RH.



14. INSTALL NO. 1 CONSOLE BOX INSERT FRONT


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the clip.

  1. Install the No. 1 console box insert front with the 3 screws <F>.



15. INSTALL NO. 2 CONSOLE BOX INSERT FRONT


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the clip.

  1. Install the No. 2 console box insert front with the 3 screws <F>.



16. INSTALL CONSOLE BOX ASSEMBLY


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Install the 2 screws <F>.



    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Install the console box assembly with the 2 bolts <G>.



17. INSTALL CONSOLE BOX CARPET


    Camry. Acv40 Gsv40
  1. Install the console box carpet.



18. INSTALL CONSOLE BOX POCKET
  1. Install the console box pocket.



19. INSTALL RADIO TUNER OPENING COVER WITH HEATER CONTROL PANEL ASSEMBLY (w/o Radio Receiver)
  1. Connect the connector.



    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the 6 clips.

  1. Install the radio tuner opening cover with heater control panel assembly with the 4 bolts <N>.



20. INSTALL RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Radio Receiver)


    Camry. Acv40 Gsv40
  1. Connect each connector.

  1. Engage the 4 clips.

  1. Install the radio receiver with heater control panel assembly with the 4 bolts.



21. INSTALL NAVIGATION RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Navigation System)
  1. Connect each connector.



    Camry. Acv40 Gsv40
  1. Engage the 4 clips.

  1. Install the navigation receiver with heater control panel assembly with the 4 bolts.



22. INSTALL INSTRUMENT PANEL NO. 2 REGISTER ASSEMBLY
  1. Connect the connector.



    Camry. Acv40 Gsv40
  1. Engage the 7 clips and install the instrument panel No. 2 register assembly.



23. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY
  1. Connect each connector.



    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the 4 claws.

  1. Install the upper console panel sub-assembly with the 2 screws <F>.



24. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Automatic Transaxle)


    Camry. Acv40 Gsv40
  1. Connect the connector.

  1. Engage the 3 claws and 5 clips to install the upper console rear panel sub-assembly.



25. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Manual Transaxle)


    Camry. Acv40 Gsv40
  1. Engage the 3 claws and 5 clips to install the upper console rear panel sub-assembly.



26. INSTALL FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY (for Automatic Transaxle)
  1. with Seat Heater System:

    1. Connect each connector.



    Camry. Acv40 Gsv40
  1. Engage the 6 claws and the 3 clips to install the floor shift position indicator housing sub-assembly.



27. INSTALL UPPER CONSOLE PANEL (for Manual Transaxle)


    Camry. Acv40 Gsv40
  1. Engage the 2 claws and the 5 clips to install the upper console panel as shown in the illustration.



28. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH


    Camry. Acv40 Gsv40
  1. Engage the 2 clips and install the No. 2 instrument cluster finish panel garnish.



29. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH


    Camry. Acv40 Gsv40
  1. Engage the 2 clips and install the No. 1 instrument cluster finish panel garnish.



30. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle)


    Camry. Acv40 Gsv40
  1. Install the shift lever knob sub-assembly.



31. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle)


    Camry. Acv40 Gsv40
  1. Install the shift lever knob sub-assembly.



32. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the 3 claws and 3 clips.

  1. Install the 4 screws <B>.

  1. Install the lower instrument panel sub-assembly with the bolt <A>.



33. INSTALL INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the 4 claws and 2 guides and install the instrument panel No. 2 under cover.



34. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH
HINT:
Use the same procedures for the RH side and the LH side.


35. INSTALL FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedures for the RH side and the LH side.


36. INSTALL COMBINATION METER ASSEMBLY


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Connect each connector.

  1. Install the combination meter assembly with the 4 screws <E>.



37. INSTALL INSTRUMENT CLUSTER FINISH PANEL NO.1


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the guide and the 4 claws.

  1. Install the instrument cluster finish panel with the 2 clips.



38. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Entry and Start System)


    Camry. Acv40 Gsv40
  1. Engage the 2 claws and 2 clips to install the lower instrument panel finish panel.



39. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Entry and Start System)
  1. Connect the connector.



    Camry. Acv40 Gsv40
  1. Engage the 2 claws and 2 clips to install the lower instrument panel finish panel.



40. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY
  1. Connect each connector.



    Camry. Acv40 Gsv40
  1. Engage the 3 claws and 2 clips to install the No. 1 instrument panel sub-assembly.



41. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE


    Camry. Acv40 Gsv40
  1. Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

  1. Connect the connectors to the turn signal switch assembly with spiral cable sub-assembly.



42. INSTALL STEERING COLUMN COVER


    Camry. Acv40 Gsv40
  1. Engage the claw to install the upper steering column cover.



    Camry. Acv40 Gsv40
  1. Engage the 2 claws to install the lower steering column cover.

  1. Install the 2 screws.

    Torque:
    2.0 N*m{20 kgf*cm, 18 in.*lbf}


43. ADJUST SPIRAL CABLE
  1. Check that the ignition switch is off.

  1. Check that the battery negative (-) cable is disconnected.

    CAUTION:
    Wait for 90 seconds after disconnecting the cable to prevent airbag deployment.


    Camry. Acv40 Gsv40
  1. Rotate the spiral cable counterclockwise slowly by hand until it feels firm.

    NOTICE:
    Do not turn the spiral cable by the airbag wire harness.


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Rotate the spiral cable clockwise approximately 2.5 turns to align the marks.

    NOTICE:
    Do not turn the spiral cable by the airbag wire harness.
    HINT:
    The spiral cable will rotate approximately 2.5 turns to both the left and right from the center.


44. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Install the air hose and connect the connector.

  1. Engage the 2 claws and the DLC3.

  1. Engage the claw and the 4 clips.

  1. Instal the lower instrument panel finish panel LH with the screw <B> and bolt <A>.



45. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Engage the 2 clips.

  1. Install the cowl side trim sub-assembly LH with the cowl side trim clip.



46. INSTALL FRONT DOOR SCUFF PLATE LH


    Camry. Acv40 Gsv40
  1. Engage the 7 claws and 3 clips, then install the front door scuff plate LH.



47. INSTALL STEERING WHEEL ASSEMBLY


    Camry. Acv40 Gsv40.Supplemental Restraint System.Airbag System.Front Passenger Airbag Assembly  Installation
  1. Align the matchmarks on the steering wheel assembly and steering main shaft.

  1. Install the steering wheel assembly set nut.

    Torque:
    50 N*m{510 kgf*cm, 37 ft.*lbf}
  1. Connect the connectors to the spiral cable sub-assembly.



48. INSTALL STEERING PAD
  1. Check that the ignition switch is off.

  1. Check that the battery negative (-) terminal is disconnected.

    CAUTION:
    Wait for 90 seconds after disconnecting the cable to prevent airbag deployment.


    Camry. Acv40 Gsv40
  1. Support the steering pad with one hand.

  1. Connect the 2 airbag connectors to the steering pad.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.
  1. Connect the horn connector to the steering pad.

  1. Confirm that the circumference groove of the "TORX" screw fits in the screw case, and place the steering pad onto the steering wheel assembly.



    Camry. Acv40 Gsv40
  1. Using a "TORX" socket (T30), tighten the 2 "TORX" screws.

    Torque:
    8.8 N*m{90 kgf*cm, 78 in.*lbf}


49. INSTALL NO. 3 LOWER STEERING WHEEL COVER


    Camry. Acv40 Gsv40
  1. Engage the claw and install the No. 3 lower steering wheel cover.



50. INSTALL NO. 2 LOWER STEERING WHEEL COVER


    Camry. Acv40 Gsv40
  1. Engage the claw and install the No. 2 lower steering wheel cover.



51. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


52. INSPECT STEERING PAD


    Camry. Acv40 Gsv40
  1. With the steering pad installed on the vehicle, perform a visual check. If there are any defects as mentioned below, replace the steering pad with a new one:

    1. Cuts, minute cracks or marked discoloration on the steering pad top surface or in the grooved portion.
  1. Make sure that the horn sounds.

    HINT:
    If the horn does not sound, inspect the horn system (CAMRY_ACV40 RM0000016F504PX.html).


53. INSPECT SRS WARNING LIGHT
  1. Inspect the SRS warning light (CAMRY_ACV40 RM000000XFD0BDX.html).