Anti-Lock Brake System Brake Warning Light Remains On

Brake. Camry. Acv40 Gsv40
Brake Control. Camry. Acv40 Gsv40

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK DTC

INSPECT CAN COMMUNICATION SYSTEM

CHECK IF SKID CONTROL ECU CONNECTOR SECURELY CONNECTED

CHECK BATTERY

INSPECT SKID CONTROL ECU CONNECTOR (IG1 TERMINAL VOLTAGE)

INSPECT SKID CONTROL ECU CONNECTOR (GND TERMINAL CONTINUITY)

INSPECT PARKING BRAKE SWITCH

CHECK HARNESS AND CONNECTOR (MAIN BODY ECU TO PARKING BRAKE SWITCH)

INSPECT BRAKE FLUID LEVEL WARNING SWITCH ASSEMBLY

CHECK HARNESS AND CONNECTOR (BRAKE FLUID LEVEL WARNING SWITCH TO COMBINATION METER)

INSPECT COMBINATION METER ASSEMBLY

ANTI-LOCK BRAKE SYSTEM - Brake Warning Light Remains ON


DESCRIPTION

The skid control ECU sends the indicator signals to the combination meter assembly via the CAN communication system.
If any of the following is detected, the brake warning light remains on:
  1. The skid control ECU connector is disconnected from the skid control ECU.
  2. The brake fluid level is insufficient.
  3. The parking brake is applied.
  4. EBD operation is not possible.

WIRING DIAGRAM


Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Anti-Lock Brake System  Brake Warning Light Remains On


Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Anti-Lock Brake System  Brake Warning Light Remains On


INSPECTION PROCEDURE

HINT:
Check the condition of each related circuit connector before troubleshooting (CAMRY_ACV40 RM000000UZ301ZX.html).
1.CHECK DTC
  1. Check if an ABS DTC is output (CAMRY_ACV40 RM000001JB8003X.html).

    Result:

    Condition
    Proceed to
    CAN communication system DTC is not output
    A
    CAN communication system DTC is output
    B


B
REPAIR CIRCUITS INDICATED BY OUTPUT DTCS (CAMRY_ACV40 RM000001JB2003X.html)
A


2.INSPECT CAN COMMUNICATION SYSTEM
  1. Check if a CAN communication system DTC is output (CAMRY_ACV40 RM000001JB8003X.html).

    Result:

    Condition
    Proceed to
    DTC is not output
    A
    DTC is output
    B


B
REPAIR CAN COMMUNICATION SYSTEM (CAMRY_ACV40 RM000000WI600UX.html)
A


3.CHECK IF SKID CONTROL ECU CONNECTOR SECURELY CONNECTED
  1. Check if the skid control ECU connector is connected securely.

    OK:
    The connector should be securely connected.


NG
CONNECT CONNECTOR TO ECU CORRECTLY
OK


4.CHECK BATTERY
  1. Check the battery voltage.

    Standard voltage:
    11 to 14 V


NG
INSPECT CHARGING SYSTEM
OK


5.INSPECT SKID CONTROL ECU CONNECTOR (IG1 TERMINAL VOLTAGE)


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Anti-Lock Brake System  Brake Warning Light Remains On
  1. Disconnect the skid control ECU connector.

  1. Turn the ignition switch to the ON position.

  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    A25-18 (IG1) - Body ground
    Ignition switch on
    10 to 14 V


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (IG1 CIRCUIT)
OK


6.INSPECT SKID CONTROL ECU CONNECTOR (GND TERMINAL CONTINUITY)


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Anti-Lock Brake System  Brake Warning Light Remains On
  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Specified Condition
    A25-4 (GND1) - Body ground
    Below 1 Ω
    A25-1 (GND2) - Body ground
    Below 1 Ω


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (GND CIRCUIT)
OK


7.INSPECT PARKING BRAKE SWITCH


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Anti-Lock Brake System  Brake Warning Light Remains On
  1. Remove the parking brake switch.

  1. Disconnect the parking brake switch connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Automatic Transaxle
    Tester Connection
    Condition
    Specified Condition
    (A18-1) - Ground part
    Free
    Below 1 Ω
    (A18-1) - Ground part
    Pushed in
    10 kΩ or higher
    Manual Transaxle
    Tester Connection
    Condition
    Specified Condition
    (E33-1) - Ground part
    Free
    Below 1 Ω
    (E33-1) - Ground part
    Pushed in
    10 kΩ or higher


NG
REPLACE PARKING BRAKE SWITCH
OK


8.CHECK HARNESS AND CONNECTOR (MAIN BODY ECU TO PARKING BRAKE SWITCH)


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Anti-Lock Brake System  Brake Warning Light Remains On
  1. Disconnect the main body ECU connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Automatic Transaxle:
    Tester Connection
    Specified Condition
    IC-14 - A18-1 (PKB)
    Below 1 Ω
    A18-1 (PKB) - Body ground
    10 kΩ or higher
    Manual Transaxle:
    Tester Connection
    Specified Condition
    IM-2 (PKB) - E33-1 (PKB)
    Below 1 Ω
    E33-1 (PKB) - Body ground
    10 kΩ or higher
  1. Connect the connector.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (MAIN BODY ECU TO PARKING BRAKE SWITCH)
OK


9.INSPECT BRAKE FLUID LEVEL WARNING SWITCH ASSEMBLY


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Anti-Lock Brake System  Brake Warning Light Remains On
  1. Remove the reservoir tank cap.

  1. Disconnect the brake fluid level warning switch connector.

  1. Measure the resistance according to the value(s) in the table below.

    HINT:
    A float is located inside the reservoir.
    Its position can be changed by increasing or decreasing the level of brake fluid.
    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    (A16-1) - (A16-2)
    Float UP
    10 kΩ or higher
    (No Continuity)
    (A16-1) - (A16-2)
    Float DOWN
    Below 1 Ω
    (Continuity)
    HINT:
    If there is no problem after finishing the above check, adjust the brake fluid level to the MAX level.


NG
REPLACE BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY (BRAKE FLUID LEVEL WARNING SWITCH)
OK


10.CHECK HARNESS AND CONNECTOR (BRAKE FLUID LEVEL WARNING SWITCH TO COMBINATION METER)


    Camry. Acv40 Gsv40.Brake Control.Anti-Lock Brake System.Anti-Lock Brake System  Brake Warning Light Remains On
  1. Disconnect the combination meter assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Specified Condition
    A16-1 - F2-6 (B/LE)
    Below 1 Ω
    F2-6 (B/LE) - Body ground
    10 kΩ or higher
    A16-2 - Body ground
    Below 1 Ω
  1. Connect the connector.



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR (BRAKE FLUID LEVEL WARNING SWITCH TO COMBINATION METER)
OK


11.INSPECT COMBINATION METER ASSEMBLY
  1. Connect the intelligent tester to the DLC3.

  1. Select the "Active Test" on the tester (CAMRY_ACV40 RM000001JBA003X.html).

    Active Test: ABS
    Tester Display
    Test Part/Control Range
    Diagnostic Note
    Brake Warning Light
    Turn brake warning light ON / OFF
    Observe combination meter
  1. Check the ABS warning light operation.

    OK:
    The BRAKE warning light turns on or off in accordance with the intelligent tester.

    Result:

    Condition
    Proceed to
    OK
    A
    OK (When troubleshooting in accordance with the PROBLEM SYMPTOMS TABLE)
    B
    NG
    C


B
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE (CAMRY_ACV40 RM000001JB5003X.html)

C
REPLACE COMBINATION METER ASSEMBLY (CAMRY_ACV40 RM0000024D7001X.html)
A

REPLACE BRAKE ACTUATOR ASSEMBLY (CAMRY_ACV40 RM0000013P6007X.html)