Manual Transaxle Assembly Installation

Install the case protector with the 2 bolts.

Момент затяжки:

18 Н*м{184 кгс*см, 13 фунт-сила-футов}

Align the input shaft with the clutch disc and install the transaxle to the engine.

Install the 10 bolts.

Момент затяжки:

64 Н*м{653 кгс*см, 47 фунт-сила-футов}for bolt A

46 Н*м{469 кгс*см, 34 фунт-сила-футов}for bolt B

44 Н*м{449 кгс*см, 32 фунт-сила-футов}for bolt C

Install the stiffener plate with the 4 bolts.

Момент затяжки:

46 Н*м{469 кгс*см, 34 фунт-сила-футов}

Install the stiffener plate with the 4 bolts.

Момент затяжки:

46 Н*м{469 кгс*см, 34 фунт-сила-футов}

Install the insulator with the 2 bolts.

Момент затяжки:

9.0 Н*м{92 кгс*см, 80 фунт-сила-дюймов}

Install the bracket with the 3 bolts.

Момент затяжки:

45 Н*м{459 кгс*см, 33 фунт-сила-футов}

Install the bracket with the 3 bolts.

Момент затяжки:

64 Н*м{653 кгс*см, 47 фунт-сила-футов}

Install the bracket with the 3 bolts.

Момент затяжки:

64 Н*м{653 кгс*см, 47 фунт-сила-футов}

Connect the 2 cable ends with the 2 washers and 2 clips.

Install 2 new clips to the control cable bracket.

for 1AZ-FE:
Install the clutch release cylinder (see page RAV4_ACA30 RM000001DEP002X.html).

for 2AZ-FE:
Install the clutch release cylinder (see page RAV4_ACA30 RM000001DEP004X.html).

Install the back-up light switch and gasket to the transaxle case.

Момент затяжки:

40 Н*м{410 кгс*см, 30 фунт-сила-футов}

Connect the back-up light switch connector.

for 1AZ-FE:
Install the engine with manual transaxle (see page RAV4_ACA30 RM000001BC1001X.html).

for 2AZ-FE:
Install the engine with manual transaxle (see page RAV4_ACA30 RM000001BC1002X.html).

Install the starter (see page RAV4_ACA30 RM000000YQ1001X.html).

for 1.6 kW Type:
Install the starter (see page RAV4_ACA30 RM000000YQ1007X.html).

for 1.7 kW Type:
Install the starter (see page RAV4_ACA30 RM000000YQ1008X.html).

Stop the vehicle in a level place.

Remove the transaxle filler plug and gasket.

Check that the oil level is between 0 to 5 mm (0 to 0.20 in.) from the bottom lip of the filler plug opening. If the result is not as specified, add transaxle oil.

Oil grade:

GL-4

Viscosity:

SAE 75W

Standard capacity:

2.5 liters (2.6 US qts, 2.2 Imp. qts)

ПРИМЕЧАНИЕ:

1. Too much or too little oil will lead to transaxle problems.
   
2. After adjusting the oil level, drive the vehicle and check the oil level again.
   

Check for oil leakage if the oil level is low.

Install the transaxle filler plug and a new gasket.

Момент затяжки:

49 Н*м{500 кгс*см, 36 фунт-сила-футов}