ЗАДАЮЩАЯ ШЕСТЕРНЯ - РАЗБОРКА

Using a feeler gauge, measure the reverse gear thrust clearance.

• Standard clearance:
• 0.125 to 0.375 mm (0.00493 to 0.0148 in.)

If the clearance is outside the specification, replace the gear, spline piece or bearing race.

• УКАЗАНИЕ:

• Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the 1st gear thrust clearance.

• Standard clearance:
• 0.10 to 0.43 mm (0.00394 to 0.0169 in.)

If the clearance is outside the specification, replace the gear, clutch hub, spline piece or counter gear.

• УКАЗАНИЕ:

• Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the 2nd gear thrust clearance.

• Standard clearance:
• 0.10 to 0.43 mm (0.00394 to 0.0169 in.)

If the clearance is outside the specification, replace the gear, clutch hub or counter gear.

• УКАЗАНИЕ:

• Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the reverse gear radial clearance.

• Standard clearance:
• 0.015 to 0.065 mm (0.000591 to 0.00255 in.)

If the clearance is outside the specification, replace the reverse gear needle roller bearing or shaft.

• УКАЗАНИЕ:

• Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the 1st gear radial clearance.

• Standard clearance:
• 0.015 to 0.067 mm (0.000591 to 0.00263 in.)

If the clearance is outside the specification, replace the 1st gear needle roller bearing or shaft.

• УКАЗАНИЕ:

• Replace the part or parts determined to be the most likely cause of the problem.

Using a dial indicator, measure the 2nd gear radial clearance.

• Standard clearance:
• 0.015 to 0.067 mm (0.000591 to 0.00263 in.)

If the clearance is outside the specification, replace the 2nd gear needle roller bearing or shaft.

Using a snap ring expander, remove the snap ring from the counter gear.

Using SST and a press, remove the counter gear front bearing or roller from the counter gear.

• SST
• 09950-00020
  09950-70010(09951-07100)
  09950-60010(09951-00320)

Remove the reverse gear bearing race inner from the counter gear.

Remove the counter shaft reverse gear from the counter gear.

Remove the hub sleeve, 2 shifting keys and key spring from the counter shaft reverse gear.

Remove the reverse gear needle roller bearing from the counter gear.

Remove the No. 4 synchronizer ring from the counter gear.

Remove the ball from the counter gear.

Using SST and a press, remove the counter shaft gear 1st speed together with the reverse gear spline piece from the counter gear.

• SST
• 09950-00020

Remove the 1st gear needle roller bearing from the counter gear.

Remove the No. 1 synchronizer ring set from the counter gear.

Using a snap ring expander, remove the snap ring from the counter gear.

Using SST and a press, remove the counter shaft 2nd speed gear together with the No. 1 transmission clutch hub from the counter gear.

• SST
• 09950-00020

Remove the 2nd gear needle roller bearing from the counter gear.

Remove the No. 1 synchronizer ring set from the 2nd gear.

Remove the hub sleeve, 3 synchromesh shifting keys, 3 balls and 3 springs from the clutch hub.

• УКАЗАНИЕ:

• Use a piece of cloth to prevent the balls and springs from flying off.

Using a snap ring expander, remove the snap ring from the counter gear.

Using SST and a press, remove the radial ball bearing (inner race) from the counter gear.

• SST
• 09950-00020