Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E

INSTALL FUEL TANK TO FILLER PIPE HOSE

INSTALL NO. 3 FUEL TANK PROTECTOR

INSTALL FUEL TANK VENT TUBE ASSEMBLY

INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)

INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)

INSTALL FUEL TANK CUSHION

INSTALL FUEL TANK SUB-ASSEMBLY

CONNECT FUEL TANK TO FILLER PIPE HOSE

CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)

CONNECT FUEL CUT OFF TUBE (for Single Tank Type)

CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)

CONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)

CONNECT FUEL CUT OFF TUBE (for Double Tank Type)

CONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)

CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)

CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)

INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

INSTALL REAR FLOOR SERVICE HOLE COVER

INSTALL REAR SEAT ASSEMBLY LH

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

BLEED AIR FROM FUEL SYSTEM

INSPECT FOR FUEL LEAK

ТОПЛИВНЫЙ БАК - УСТАНОВКА

1. INSTALL FUEL TANK TO FILLER PIPE HOSE
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Align the fuel tank side mark with the hose side mark.

Text in Illustration
*1Fuel Tank Side Mark
*2Hose Side Mark

Install the fuel tank to filler pipe hose to the fuel tank.

2. INSTALL NO. 3 FUEL TANK PROTECTOR

Install the No. 3 fuel tank protector and attach the 4 clamps.

Install the 2 bolts.

  • Момент затяжки:
  • 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}
3. INSTALL FUEL TANK VENT TUBE ASSEMBLY

Apply a light coat of gasoline or grease to a new gasket and install the gasket to the fuel tank.

Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Align the protrusion of the fuel tank vent tube with the groove of the fuel tank.

Text in Illustration
*1Protrusion
*2Groove
  • ПРИМЕЧАНИЕ:
  • Be careful not to bend the arm of the fuel sender gauge.

Install the fuel tank vent tube to the fuel tank.

Put a new retainer on the fuel tank. While holding the fuel tank vent tube, tighten the retainer one complete turn by hand.

Text in Illustration
*1Start Mark (Fuel Tank Side)
*2Start Mark (Retainer Side)
  • УКАЗАНИЕ:
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
  • Make sure the start marks on the retainer and fuel tank are aligned, and then tighten the retainer.
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Set SST on the retainer.

  • SST
  • 09808-14030
  • УКАЗАНИЕ:
Hold the fuel tank vent tube assembly upright by hand to ensure that the gasket is not moved out of position.
Engage the claws of SST securely with the retainer holes to secure SST.
Install SST while pressing the claws of SST against the retainer (toward the center of SST).
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.

  • SST
  • 09808-14030
Text in Illustration
*1Fuel Tank Side Mark
*2Retainer Side Mark
  • УКАЗАНИЕ:
  • Fit the tips of SST onto the ribs of the retainer.
4. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install the fuel tank main tube and fuel return tube with the 2 fuel tube joint clips.

  • ПРИМЕЧАНИЕ:
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
Check that there are no scratches or foreign objects on the connecting parts.
Check that the fuel tube joints are inserted securely.
Check that the fuel tube joint clips are on the collars of the fuel tube joints.
After installing the fuel tube joint clips, check that the fuel tube joints cannot be pulled off.
Text in Illustration
*1Fuel Tube Joint
*2O-Ring
*3Fuel Tube
*4Fuel Tube Joint Clip
*aCORRECT
*bINCORRECT

Install the fuel tank main tube and fuel return tube to the fuel tank.

5. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install the fuel tank main tube and fuel return tube with the 2 fuel tube joint clips.

  • ПРИМЕЧАНИЕ:
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
Check that there are no scratches or foreign objects on the connecting parts.
Check that the fuel tube joints are inserted securely.
Check that the fuel tube joint clips are on the collars of the fuel tube joints.
After installing the fuel tube joint clips, check that the fuel tube joints cannot be pulled off.
Text in Illustration
*1Fuel Tube Joint
*2O-Ring
*3Fuel Tube
*4Fuel Tube Joint Clip
*aCORRECT
*bINCORRECT

Install the fuel tank main tube to the fuel tank.

Install the fuel return tube to the fuel tank and attach the clamp.

6. INSTALL FUEL TANK CUSHION

Install 3 new fuel tank cushions to the fuel tank.

7. INSTALL FUEL TANK SUB-ASSEMBLY

Set the fuel tank on a transmission jack and rise the transmission jack.

  • ПРИМЕЧАНИЕ:
  • Do not allow the fuel tank to contact the vehicle, especially the differential.

Install the 2 fuel tank bands with the 2 pins and 2 clips.

Connect the 2 fuel tank bands with the 2 bolts.

  • Момент затяжки:
  • 40 N*m{ 408 kgf*cm, 30 ft.*lbf}
8. CONNECT FUEL TANK TO FILLER PIPE HOSE

Connect the fuel tank to filler pipe hose to the filler pipe.

9. CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)

Connect the fuel tank breather tube (See page ).

10. CONNECT FUEL CUT OFF TUBE (for Single Tank Type)
11. CONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)

Connect the fuel tank breather tube (See page ).

12. CONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)

Connect the fuel return tube (See page ).

13. CONNECT FUEL CUT OFF TUBE (for Double Tank Type)

Connect the fuel cut off tube (See page ).

14. CONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
15. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)
16. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)
17. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

Install the No. 1 fuel tank protector with the 6 bolts.

  • Момент затяжки:
  • 20 N*m{ 204 kgf*cm, 15 ft.*lbf}
18. INSTALL REAR FLOOR SERVICE HOLE COVER

Connect the fuel sender gauge connector.

Install the rear floor service hole cover with the 3 screws.

19. INSTALL REAR SEAT ASSEMBLY LH

for 60/40 Split Double-folding Seat Type LH Side:


Install the rear seat assembly LH (See page ).

for 60/40 Split Slide Walk-in Seat Type LH Side:


Install the rear seat assembly LH (See page ).

20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • ПРИМЕЧАНИЕ:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
21. BLEED AIR FROM FUEL SYSTEM
Топливный Бак - Установка. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using the hand pump mounted on the fuel filter cap, bleed the air from the fuel system. Continue pumping until the pump resistance increases.

22. INSPECT FOR FUEL LEAK

Check that there are no fuel leaks anywhere in the fuel system after performing maintenance.

  • УКАЗАНИЕ:
  • When checking for fuel leaks, make sure that there is pressure in the fuel line.