Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

REMOVE REAR SEAT ASSEMBLY LH

REMOVE REAR FLOOR SERVICE HOLE COVER

REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY

DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)

DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)

DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)

DISCONNECT FUEL CUT OFF TUBE (for Single Tank Type)

DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)

DISCONNECT FUEL CUT OFF TUBE (for Double Tank Type)

DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)

DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)

DISCONNECT FUEL TANK TO FILLER PIPE HOSE

REMOVE FUEL TANK SUB-ASSEMBLY

REMOVE FUEL TANK CUSHION

REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)

REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)

REMOVE FUEL TANK VENT TUBE ASSEMBLY

REMOVE NO. 3 FUEL TANK PROTECTOR

REMOVE FUEL TANK TO FILLER PIPE HOSE

ТОПЛИВНЫЙ БАК - СНЯТИЕ

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • ПРИМЕЧАНИЕ:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ).
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
2. REMOVE REAR SEAT ASSEMBLY LH

for 60/40 Split Double-folding Seat Type LH Side:


Remove the rear seat assembly LH (See page ).

for 60/40 Split Slide Walk-in Seat Type LH Side:


Remove the rear seat assembly LH (See page ).

3. REMOVE REAR FLOOR SERVICE HOLE COVER
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 3 screws and rear floor service hole cover.

Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the fuel sender gauge connector.

Text in Illustration
*Afor Single Tank Type
*Bfor Double Tank Type
4. REMOVE NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 6 bolts and No. 1 fuel tank protector.

5. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Single Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
6. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
7. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY (for Double Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
8. DISCONNECT FUEL CUT OFF TUBE (for Single Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
9. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Single Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the fuel tank breather tube (See page ).

10. DISCONNECT FUEL CUT OFF TUBE (for Double Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the fuel cut off tube (See page ).

11. DISCONNECT FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the fuel return tube (See page ).

12. DISCONNECT FUEL TANK BREATHER TUBE SUB-ASSEMBLY (for Double Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the fuel tank breather tube (See page ).

13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the fuel tank to filler pipe hose from the filler pipe.

14. REMOVE FUEL TANK SUB-ASSEMBLY

Place a transmission jack under the fuel tank.

Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 2 bolts, 2 clips, 2 pins and 2 fuel tank bands.

Slowly lower the transmission jack slightly.

15. REMOVE FUEL TANK CUSHION
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the No. 1, No. 2 and No. 3 fuel tank cushions from the fuel tank.

Text in Illustration
*1No. 1 Fuel Tank Cushion
*2No. 2 Fuel Tank Cushion
*3No. 3 Fuel Tank Cushion
16. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Single Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 2 fuel tube joint clips and pull out the fuel tank main tube and fuel return tube.

Text in Illustration
*1Fuel Tube
*2Fuel Tube Joint
*3Fuel Tube Joint Clip
*4O-Ring
  • ПРИМЕЧАНИЕ:
Remove any dirt and foreign matter on the fuel tube joint before performing this work.
Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
Perform this work by hand. Do not use any tools.
Do not forcibly bend, twist or turn the nylon tube.
Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the fuel tank main tube and fuel return tube from the fuel tank.

17. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY AND FUEL RETURN TUBE SUB-ASSEMBLY (for Double Tank Type)
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 2 fuel tube joint clips and pull out the fuel tank main tube and fuel return tube.

Text in Illustration
*1Fuel Tube
*2Fuel Tube Joint
*3Fuel Tube Joint Clip
*4O-Ring
  • ПРИМЕЧАНИЕ:
Remove any dirt and foreign matter on the fuel tube joint before performing this work.
Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.
Perform this work by hand. Do not use any tools.
Do not forcibly bend, twist or turn the nylon tube.
Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Detach the clamp and remove the fuel return tube.

Remove the fuel tank main tube from the fuel tank.

18. REMOVE FUEL TANK VENT TUBE ASSEMBLY
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Set SST on the retainer.

  • SST
  • 09808-14030
  • УКАЗАНИЕ:
Engage the claws of SST securely with the retainer holes to secure SST.
Install SST while pressing the claws of SST against the retainer (towards the center of SST).
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, loosen the retainer.

  • SST
  • 09808-14030
Text in Illustration
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150Turn
  • УКАЗАНИЕ:
  • Fit the tips of SST onto the ribs of the retainer.
  • ПРИМЕЧАНИЕ:
When the retainer is loosened, be careful as the fuel tank vent tube will spring upward from the force of the spring.
Remove any foreign matter around the fuel tank vent tube before this operation.

Remove the retainer.

Remove the fuel tank vent tube assembly from the fuel tank.

  • ПРИМЕЧАНИЕ:
  • Be careful not to bend the arm of the fuel sender gauge.

Remove the gasket from the fuel tank.

19. REMOVE NO. 3 FUEL TANK PROTECTOR
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 2 bolts.

Detach the 4 clamps and remove the No. 3 fuel tank protector.

20. REMOVE FUEL TANK TO FILLER PIPE HOSE
Топливный Бак - Снятие. ТОПЛИВНАЯ СИСТЕМА ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the fuel tank to filler pipe hose from the fuel tank.