Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E

INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

SET NO. 1 CYLINDER TO TDC/COMPRESSION

INSTALL TIMING BELT

CHECK NO. 1 CYLINDER TO TDC/COMPRESSION

INSTALL TIMING BELT GUIDE

INSTALL TIMING BELT COVER

INSTALL IDLE PULLEY ASSEMBLY

INSTALL CRANKSHAFT PULLEY

INSTALL VANE PUMP DRIVE PULLEY

INSTALL FAN SHROUD

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

INSPECT ENGINE IDLE SPEED

INSPECT MAXIMUM ENGINE SPEED

ПРИВОДНОЙ РЕМЕНЬ ГАЗОРАСПРЕДЕЛЕНИЯ - УСТАНОВКА

1. INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install the No. 1 belt idler with the 3 bolts.

  • Момент затяжки:
  • for bolt A:
  • 44 N*m{ 449 kgf*cm, 32 ft.*lbf}
  • for bolt B, C:
  • 19 N*m{ 195 kgf*cm, 14 ft.*lbf}
  • УКАЗАНИЕ:
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
The bolt lengths for bolt A, B and C as follows.
Bolt C is combined with the No. 1 timing belt idler.
  • Standard Bolt:
  • ItemLength
    A76.5 mm (3.01 in.)
    B42.9 mm (1.69 in.)
    C41.3 mm (1.63 in.)
2. SET NO. 1 CYLINDER TO TDC/COMPRESSION
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using the crankshaft pulley bolt, align the groove of the crankshaft pulley with the timing pointer by turning the crankshaft clockwise.

Text in Illustration
*1Timing Mark
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  • ПРИМЕЧАНИЕ:
  • Do not turn the crankshaft pulley counterclockwise.
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Set the timing and drive pulleys at each position.

  • ПРИМЕЧАНИЕ:
Make sure the engine is cold.
When turning the crankshaft or camshaft, the valve heads will hit against the piston top. Do not turn them more than necessary.
3. INSTALL TIMING BELT
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150
  • УКАЗАНИЕ:
  • If reusing the timing belt, align the points marked during removal, and install the timing belt with the arrow pointing in the direction the belt moves when the engine is running.

Remove any oil or water on each pulley, and keep them clean.

Install the timing belt to the crankshaft timing and timing belt idlers.

Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, slightly turn the injection pump drive pulley clockwise. Install the timing belt to the pulley, and align the timing marks of the drive pulley and timing belt case.

  • SST
  • 09960-10010(09962-01000,09963-01000)
Text in Illustration
*1Timing Mark
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, slightly turn the camshaft timing pulley clockwise. Install the timing belt to the timing pulley, and align the timing marks of the timing pulley and timing belt case.

  • SST
  • 09960-10010(09962-01000,09963-01000)
Text in Illustration
*1Timing Mark

Check that the timing belt has tension between the injection pump drive and camshaft timing pulleys.

Install the timing belt to the No. 1 timing belt idler.

Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Loosen the No. 1 timing belt idler bolt (A), and stretch the timing belt.

Slowly turn the crankshaft pulley.

  • ПРИМЕЧАНИЕ:
  • Always turn the crankshaft clockwise.

Tighten the No. 1 timing belt idler bolt.

  • Момент затяжки:
  • 44 N*m{ 449 kgf*cm, 33 ft.*lbf}
4. CHECK NO. 1 CYLINDER TO TDC/COMPRESSION

Slowly turn the crankshaft pulley 2 revolutions from TDC to TDC.

  • ПРИМЕЧАНИЕ:
  • Always turn the crankshaft clockwise.
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Check that the timing marks for each pulley align as shown in the illustration.


If the timing marks do not align, remove the timing belt and reinstall it.

5. INSTALL TIMING BELT GUIDE
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Install the timing belt guide with the cup side facing outward.

6. INSTALL TIMING BELT COVER
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Install 2 new gaskets to the timing belt cover.

Text in Illustration
*1Gasket
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Install the timing belt cover with the 11 bolts and washers.

  • Момент затяжки:
  • for bolt A:
  • 8.5 N*m{ 85 kgf*cm, 75 ft.*lbf}
  • except bolt A:
  • 11 N*m{ 107 kgf*cm, 8 ft.*lbf}
7. INSTALL IDLE PULLEY ASSEMBLY

Install the idle pulley bracket with the 2 bolts.

  • Момент затяжки:
  • 29 N*m{ 300 kgf*cm, 22 ft.*lbf}
8. INSTALL CRANKSHAFT PULLEY

Align the key groove of the pulley with the pulley set key, and slide the pulley onto the crankshaft to install it.

Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, install the pulley bolt.

  • SST
  • 09213-54015(91651-60855)
    09330-00021
  • Момент затяжки:
  • 235 N*m{ 2396 kgf*cm, 173 ft.*lbf}
Text in Illustration
*aTurn
*bHold
9. INSTALL VANE PUMP DRIVE PULLEY

Install the vane pump drive pulley and cooler compressor drive pulley with the 4 bolts.

  • Момент затяжки:
  • 19 N*m{ 194 kgf*cm, 14 ft.*lbf}
10. INSTALL FAN SHROUD

Install the fan shroud (See page ).

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • ПРИМЕЧАНИЕ:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).
12. INSPECT ENGINE IDLE SPEED

Warm up the engine.

When using the intelligent tester:

Connect the intelligent tester to the DLC3.

  • Idle speed:
  • 720 to 820 rpm
  • ПРИМЕЧАНИЕ:
Turn all the electrical systems and the A/C off.
When checking the idling speed, the shift lever should be in neutral.
  • УКАЗАНИЕ:
  • Refer to the intelligent tester operator's manual for further details.
Приводной Ремень Газораспределения - Установка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

When not using an intelligent tester:

Using SST, connect the tachometer test probe to terminal 9 (TAC) of the DLC3.

  • SST
  • 09843-18030

Check the idle speed.


  • Standard idle speed:
  • 720 to 820 rpm
Text in Illustration
*aFront View of DLC3
  • ПРИМЕЧАНИЕ:
Turn all the electrical systems and the A/C off.
When checking the idling speed, the shift lever should be in neutral.
Confirm the terminal number before connecting them. Connecting the wrong terminal can be damage the engine.
13. INSPECT MAXIMUM ENGINE SPEED

Start the engine.

Fully depress the accelerator pedal.

Check the maximum speed.

  • Maximum engine speed:
  • 4850 to 4950 rpm