Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F

INSPECT 6TH GEAR THRUST CLEARANCE

INSPECT 3RD GEAR THRUST CLEARANCE

INSPECT 4TH GEAR THRUST CLEARANCE

INSPECT 6TH GEAR RADIAL CLEARANCE

INSPECT 3RD GEAR RADIAL CLEARANCE

INSPECT 4TH GEAR RADIAL CLEARANCE

REMOVE NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING

REMOVE 6TH GEAR SUB-ASSEMBLY

REMOVE 6TH GEAR NEEDLE ROLLER BEARING

REMOVE SPACER

REMOVE GEAR THRUST WASHER SHAFT SNAP RING

REMOVE 3RD GEAR THRUST WASHER

REMOVE 3RD GEAR

REMOVE STRAIGHT PIN

REMOVE 3RD GEAR NEEDLE ROLLER BEARING

REMOVE SPACER

REMOVE NO. 2 SYNCHRONIZER RING SET

REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING

REMOVE 4TH GEAR

REMOVE 4TH GEAR NEEDLE ROLLER BEARING

REMOVE INPUT SHAFT FRONT BEARING SNAP RING

REMOVE INPUT SHAFT FRONT BEARING

REMOVE NO. 2 TRANSMISSION CLUTCH HUB

REMOVE NO. 3 TRANSMISSION CLUTCH HUB

ПЕРВИЧНЫЙ ВАЛ - РАЗБОРКА

1. INSPECT 6TH GEAR THRUST CLEARANCE
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a dial indicator, measure the 6th gear thrust clearance.

  • Standard clearance:
  • 0.20 to 0.49 mm (0.00788 to 0.0193 in.)

If the clearance is outside the specification, replace the gear, spacer or shaft.


  • УКАЗАНИЕ:
  • Replace the part or parts determined to be the most likely cause of the problem.
2. INSPECT 3RD GEAR THRUST CLEARANCE
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a feeler gauge, measure the 3rd gear thrust clearance.

  • Standard clearance:
  • 0.09 to 0.52 mm (0.00355 to 0.0205 in.)

If the clearance is outside the specification, replace the gear, thrust washer, clutch hub or shaft.


  • УКАЗАНИЕ:
  • Replace the part or parts determined to be the most likely cause of the problem.
3. INSPECT 4TH GEAR THRUST CLEARANCE
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a dial indicator, measure the 4th gear thrust clearance.

  • Standard clearance:
  • 0.12 to 0.38 mm (0.00473 to 0.0150 in.)

If the clearance is outside the specification, replace the gear, clutch hub or shaft.


  • УКАЗАНИЕ:
  • Replace the part or parts determined to be the most likely cause of the problem.
4. INSPECT 6TH GEAR RADIAL CLEARANCE
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a dial indicator, measure the 6th gear radial clearance.

  • Standard clearance:
  • 0.015 to 0.065 mm (0.000591 to 0.00255 in.)

If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.


  • УКАЗАНИЕ:
  • Replace the part or parts determined to be the most likely cause of the problem.
5. INSPECT 3RD GEAR RADIAL CLEARANCE
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a dial indicator, measure the 3rd gear radial clearance.

  • Standard clearance:
  • 0.015 to 0.067 mm (0.000591 to 0.00263 in.)

If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.


  • УКАЗАНИЕ:
  • Replace the part or parts determined to be the most likely cause of the problem.
6. INSPECT 4TH GEAR RADIAL CLEARANCE
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a dial indicator, measure the 4th gear radial clearance.

  • Standard clearance:
  • 0.015 to 0.051 mm (0.000591 to 0.00200 in.)

If the clearance is outside the specification, replace the gear, needle roller bearing or shaft.


  • УКАЗАНИЕ:
  • Replace the part or parts determined to be the most likely cause of the problem.
7. REMOVE NO. 3 TRANSMISSION CLUTCH HUB SHAFT SNAP RING
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using 2 screwdrivers and a hammer, tap off the snap ring.

  • УКАЗАНИЕ:
  • Use a piece of cloth to prevent the snap ring from flying off.
8. REMOVE 6TH GEAR SUB-ASSEMBLY
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a press, remove the No. 3 transmission clutch hub, hub sleeve, synchronizer ring and 6th gear from the input shaft.

  • SST
  • 09950-00020
    09950-70010(09951-07200)
    09950-60010(09951-00300)
  • ПРИМЕЧАНИЕ:
Do not tighten SST excessively.
Support the input shaft by hand so that it does not fall.
9. REMOVE 6TH GEAR NEEDLE ROLLER BEARING

Remove the 6th gear needle roller bearing from the input shaft.

10. REMOVE SPACER

Remove the spacer from the input shaft.

11. REMOVE GEAR THRUST WASHER SHAFT SNAP RING
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a snap ring expander, remove the snap ring from the input shaft.

12. REMOVE 3RD GEAR THRUST WASHER

Remove the 3rd gear thrust washer from the input shaft.

13. REMOVE 3RD GEAR

Remove the 3rd gear from the input shaft.

14. REMOVE STRAIGHT PIN

Remove the straight pin from the input shaft.

15. REMOVE 3RD GEAR NEEDLE ROLLER BEARING

Remove the 3rd gear needle roller bearing from the input shaft.

16. REMOVE SPACER

Remove the spacer from the input shaft.

17. REMOVE NO. 2 SYNCHRONIZER RING SET
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the No. 2 synchronizer ring set from the input shaft.

18. REMOVE NO. 2 CLUTCH HUB SETTING SHAFT SNAP RING
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a snap ring expander, remove the snap ring from the input shaft.

19. REMOVE 4TH GEAR
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a press, remove the No. 2 transmission clutch hub, hub sleeve, synchronizer ring and 4th gear from the input shaft.

  • SST
  • 09950-00020
    09950-60010(09951-00300)
    09950-70010(09951-07200)
  • ПРИМЕЧАНИЕ:
  • Support the input shaft by hand so that it does not fall.
20. REMOVE 4TH GEAR NEEDLE ROLLER BEARING

Remove the 4th gear needle roller bearing from the input shaft.

21. REMOVE INPUT SHAFT FRONT BEARING SNAP RING
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using 2 screwdrivers and a hammer, tap off the snap ring.

  • УКАЗАНИЕ:
  • Use a piece of cloth to prevent the snap ring from flying off.
22. REMOVE INPUT SHAFT FRONT BEARING
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a press, remove the input shaft front bearing from the input shaft.

  • SST
  • 09950-00020
  • ПРИМЕЧАНИЕ:
  • Support the input shaft by hand so that it does not fall.
23. REMOVE NO. 2 TRANSMISSION CLUTCH HUB
Первичный Вал - Разборка. МЕХАНИЧЕСКАЯ ТРАНСМИССИЯ В БЛОКЕ С ГЛАВНОЙ ПЕРЕДАЧЕЙ RA61F. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the clutch hub, 3 synchromesh shifting keys, 3 balls and 3 springs from the hub sleeve.

Text in Illustration
*1Spring
*2Ball
*3Synchronizer Shifting Key
  • УКАЗАНИЕ:
  • Use a piece of cloth to prevent the balls and springs from flying off.
24. REMOVE NO. 3 TRANSMISSION CLUTCH HUB
  • УКАЗАНИЕ:
  • Perform the same procedure as for the No. 2 clutch hub.