Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - СЦЕПЛЕНИЕ

INSPECT CLUTCH DISC ASSEMBLY

INSPECT CLUTCH COVER ASSEMBLY

INSPECT FLYWHEEL SUB-ASSEMBLY

INSPECT CLUTCH RELEASE BEARING ASSEMBLY

INSPECT INPUT SHAFT FRONT BEARING

REPLACE INPUT SHAFT FRONT BEARING

БЛОК СЦЕПЛЕНИЯ (для моделей с 5L-E) - ПРОВЕРКА

1. INSPECT CLUTCH DISC ASSEMBLY
Блок Сцепления (Для Моделей С 5L-E) - Проверка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a vernier caliper, measure the rivet head depth.

  • Minimum rivet head depth:
  • 0.3 mm (0.0118 in.)

If the depth is less than the minimum, replace the clutch disc assembly.


Блок Сцепления (Для Моделей С 5L-E) - Проверка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a dial indicator, check the disc runout.

  • Maximum runout:
  • 0.8 mm (0.0315 in.)
  • ПРИМЕЧАНИЕ:
  • Be sure to measure on the correct side of the clutch disc.

If the runout is more than the maximum, replace the clutch disc assembly.


2. INSPECT CLUTCH COVER ASSEMBLY
Блок Сцепления (Для Моделей С 5L-E) - Проверка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a vernier caliper, measure the depth and width of the worn areas of the diaphragm spring.

  • Maximum Wear:
  • ItemSpecified Condition
    Width6.0 mm (0.236 in.)
    Depth0.35 mm (0.0137 in.)
Text in Illustration
*aWidth
*bDepth

If the depth or width is more than the maximum, replace the clutch cover assembly.


3. INSPECT FLYWHEEL SUB-ASSEMBLY
Блок Сцепления (Для Моделей С 5L-E) - Проверка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a dial indicator, measure the flywheel runout.

  • Maximum runout:
  • 0.1 mm (0.00393 in.)

If the runout is more than the maximum, replace the flywheel sub-assembly.


4. INSPECT CLUTCH RELEASE BEARING ASSEMBLY
Блок Сцепления (Для Моделей С 5L-E) - Проверка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Check that the bearing turns smoothly by hand by applying force in the axial direction.


If the bearing sticks or has a considerable amount of resistance, replace the release bearing.

  • УКАЗАНИЕ:
  • The bearing is permanently lubricated and requires no cleaning or lubrication.
5. INSPECT INPUT SHAFT FRONT BEARING
Блок Сцепления (Для Моделей С 5L-E) - Проверка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Check that the bearing turns smoothly by hand by applying rotational force.


If the bearing sticks or has a considerable amount of resistance, replace the input shaft front bearing.

  • УКАЗАНИЕ:
  • The bearing is permanently lubricated and requires no cleaning or lubrication.
6. REPLACE INPUT SHAFT FRONT BEARING

Remove any 2 diametrically opposite bolts.

Блок Сцепления (Для Моделей С 5L-E) - Проверка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, remove the input shaft bearing.

  • SST
  • 09303-35011
Блок Сцепления (Для Моделей С 5L-E) - Проверка. СЦЕПЛЕНИЕ. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST and a hammer, tap in a new bearing.

  • SST
  • 09304-12012
  • УКАЗАНИЕ:
  • After installing the bearing to the hub, make sure that it rotates smoothly.

Apply adhesive to 2 or 3 threads of the bolts.

  • Adhesive:
  • Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

Install the 2 bolts.

  • Момент затяжки:
  • 123 N*m{ 1249 kgf*cm, 90 ft.*lbf}