Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150 - МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E

REMOVE CRANKSHAFT POSITION SENSOR

REMOVE CAMSHAFT TIMING PULLEY

REMOVE NO. 2 TIMING BELT COVER

REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

REMOVE CAMSHAFT OIL SEAL RETAINER

REMOVE CAMSHAFT OIL SEAL

REMOVE CAMSHAFT

REMOVE CYLINDER HEAD SUB-ASSEMBLY

REMOVE CYLINDER HEAD GASKET

REMOVE NO. 2 TIMING BELT IDLER SUB-ASSEMBLY

REMOVE WATER PUMP ASSEMBLY

REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

REMOVE CRANKSHAFT TIMING PULLEY

REMOVE OIL PAN SUB-ASSEMBLY

REMOVE OIL STRAINER SUB-ASSEMBLY

REMOVE TIMING BELT CASE SUB-ASSEMBLY

REMOVE FRONT CRANKSHAFT OIL SEAL

REMOVE REAR CRANKSHAFT OIL SEAL RETAINER

REMOVE REAR CRANKSHAFT OIL SEAL

БЛОК ДВИГАТЕЛЯ - РАЗБОРКА

1. REMOVE CRANKSHAFT POSITION SENSOR
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Disconnect the crankshaft position sensor connector.

Remove the bolt and crankshaft position sensor.

2. REMOVE CAMSHAFT TIMING PULLEY
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using the crankshaft pulley bolt, turn the crankshaft 90° counterclockwise and align the timing mark of the crankshaft timing pulley with the protrusion of the timing belt case.

Text in Illustration
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150Turn
*1Timing Mark
*2Protrusion
  • УКАЗАНИЕ:
  • Set the No. 1 cylinder to 90° BTDC/compression to avoid interference with the piston top and valve head.
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, loosen the pulley bolt.

  • SST
  • 09960-10010(09962-01000,09963-01000)
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using SST, separate the timing pulley from the camshaft.

  • SST
  • 09950-50013(09951-05010,09952-05010,09953-05010,09954-05021)

Remove the pulley bolt and timing pulley.

Remove the timing pulley woodruff key.

3. REMOVE NO. 2 TIMING BELT COVER

Remove the 4 bolts and timing belt cover.

4. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

Remove the 9 bolts, nut, cylinder head cover and gasket.

5. REMOVE CAMSHAFT OIL SEAL RETAINER

Remove the 4 bolts, retainer and gasket.

6. REMOVE CAMSHAFT OIL SEAL
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a screwdriver and hammer, tap out the oil seal.

7. REMOVE CAMSHAFT
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Turn the camshaft with a wrench so that the key groove faces upward.

Text in Illustration
*1Upward
*2Key Groove
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Uniformly loosen and remove the 10 bearing cap bolts in several steps in the sequence shown in the illustration.

Remove the 5 bearing caps and camshaft.

  • УКАЗАНИЕ:
  • Arrange the bearing caps in the correct order.
8. REMOVE CYLINDER HEAD SUB-ASSEMBLY
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Uniformly loosen and remove the 18 cylinder head bolts in several steps in the sequence shown.

  • ПРИМЕЧАНИЕ:
  • Head warpage or cracking could result from removing bolts in an incorrect order.

Lift the cylinder head from the dowels on the cylinder block to remove it, and place the cylinder head on wooden blocks on a workbench.

  • ПРИМЕЧАНИЕ:
  • Do not damage the contact surfaces of the cylinder head and cylinder block.
  • УКАЗАНИЕ:
  • If the cylinder head is difficult to lift off, pry between the cylinder head and block with a screwdriver.
9. REMOVE CYLINDER HEAD GASKET
10. REMOVE NO. 2 TIMING BELT IDLER SUB-ASSEMBLY

Remove the bolt, No. 2 timing belt idler and spacer.

11. REMOVE WATER PUMP ASSEMBLY
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 6 bolts and tension spring bracket.

Remove the water pump and gasket.

12. REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

Remove the 2 bolts (A and B).

Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Loosen the bolt (C), and remove the No. 1 timing belt idler.

13. REMOVE CRANKSHAFT TIMING PULLEY
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a screwdriver, remove the crankshaft timing pulley.

  • SST
  • 09950-50013(09951-05010,09952-05010,09953-05010,09953-05020,09954-05010)
  • УКАЗАНИЕ:
  • If the timing pulley cannot be removed by using a screwdriver, remove it with SST.
14. REMOVE OIL PAN SUB-ASSEMBLY

Remove the 16 bolts and 2 nuts.

Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Insert the blade of an oil pan seal cutter between the oil pan and cylinder block, cut off the applied sealer and remove the oil pan.

  • ПРИМЕЧАНИЕ:
Do not use an oil pan seal cutter for the timing belt case side and rear oil seal retainer.
Be careful not to damage the oil pan flange.
15. REMOVE OIL STRAINER SUB-ASSEMBLY

Remove the 2 bolts, 2 nuts, oil strainer and gasket.

16. REMOVE TIMING BELT CASE SUB-ASSEMBLY
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Remove the 5 bolts, timing belt case and gasket.

17. REMOVE FRONT CRANKSHAFT OIL SEAL
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a screwdriver, pry out the oil seal.

  • ПРИМЕЧАНИЕ:
  • Tape the screwdriver tip before use.
18. REMOVE REAR CRANKSHAFT OIL SEAL RETAINER

Remove the 4 bolts, oil seal retainer and gasket.

19. REMOVE REAR CRANKSHAFT OIL SEAL
Блок Двигателя - Разборка. МЕХАНИЧЕСКАЯ ЧАСТЬ ДВИГАТЕЛЯ 5L-E. Land Cruiser Prado GRJ150 TRJ150 TRJ155 KDJ150 TRJ155 LJ150

Using a screwdriver and hammer, tap out the oil seal.

  • УКАЗАНИЕ:
  • Tape the screwdriver tip before use.