БЛОК ДВИГАТЕЛЯ - ПОВТОРНАЯ СБОРКА

Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil seal retainer edge.

• SST
• 09223-15030
  09950-70010(09951-07100)

Apply MP grease to lip of the oil seal.

Install a new gasket and the retainer with the 4 bolts.

• Момент затяжки:
• 13 N*m{ 133 kgf*cm, 10 ft.*lbf}

Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing belt case edge.

• SST
• 09214-60010

Apply MP grease to the lip of the oil seal.

Place a new gasket on the cylinder block.

Install the timing belt case with the 5 bolts.

• Момент затяжки:
• 23 N*m{ 230 kgf*cm, 17 ft.*lbf}

Install a new gasket and the oil strainer with the 2 bolts and 2 nuts.

• Момент затяжки:
• for nut:
• 21 N*m{ 210 kgf*cm, 17 ft.*lbf}
• for bolt:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Remove any old packing (FIPG) material and do not drop any oil on the contact surfaces of the oil pan and cylinder block.

Apply seal packing to the oil pan as shown in the illustration.

• Seal packing:
• Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

• Application Specification:

• Item	Seal Packing Diameter	Seal Packing Application Length
  Dashed line	7.0 mm (0.276 in.)	128 mm (5.04 in.)
  Continuous line	5.0 mm (0.197 in.)	-

• УКАЗАНИЕ:

Install the oil pan with the 16 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several steps.

• Момент затяжки:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Align the key groove of the timing pulley with the pulley set key.

Using SST and a hammer, tap in the timing pulley with the flange side facing inward.

• SST
• 09223-46011

Install the No. 1 belt idler with the 3 bolts.

• Момент затяжки:
• for bolt A:
• 44 N*m{ 449 kgf*cm, 32 ft.*lbf}
• for bolt B, C:
• 19 N*m{ 195 kgf*cm, 14 ft.*lbf}

• УКАЗАНИЕ:

The bolt lengths for bolt A, B and C as follows.

Bolt C is combined with the No. 1 timing belt idler.

• Standard Bolt:

• Item	Length
  A	76.5 mm (3.01 in.)
  B	42.9 mm (1.69 in.)
  C	41.3 mm (1.63 in.)

Install a new gasket, the water pump and tension spring bracket with the 6 bolts.

• Момент затяжки:
• 23 N*m{ 236 kgf*cm, 17 ft.*lbf}

Install the spacer and No. 2 timing belt idler with the bolt.

• Момент затяжки:
• 33 N*m{ 337 kgf*cm, 24 ft.*lbf}

Check that the No. 2 timing belt idler moves smoothly.

Check the piston protrusion for each cylinder.

Find where the piston head protrudes most by slowly turning the crankshaft clockwise and counterclockwise.

Text in Illustration

*a	Measuring Tip
*b	Protrusion

Measure the protrusion of each cylinder at 2 places as shown in the illustration, making a total of 8 measurements.

Text in Illustration

*a	Measuring Point
	Front

For the piston protrusion value of each cylinder, use the average of the 2 measurements of that cylinder.

• Standard protrusion:
• 0.68 to 0.98 mm (0.0268 to 0.0386 in.)

After installing the piston and connecting rod assembly, if the protrusion is not as specified, remove the piston and connecting rod assembly and reinstall them.

Select a new cylinder head gasket.

Text in Illustration

*1	Cutout Mark
	Front

• УКАЗАНИЕ:

• There are 3 sizes of new cylinder head gaskets, marked "B", "D" or "F" accordingly.

• New Cylinder Head Gasket Thickness:

• Item	Specified Condition
  Mark B	1.40 to 1.50 mm (0.0551 to 0.0591 in.)
  Mark D	1.50 to 1.60 mm (0.0591 to 0.0630 in.)
  Mark F	1.60 to 1.70 mm (0.0630 to 0.0669 in.)

Install the selected cylinder head gasket to the cylinder block.

• ПРИМЕЧАНИЕ:

• Make sure that the gasket is installed facing the proper direction.

• Be careful of the installation direction.

Using the crankshaft pulley bolt, turn the crankshaft 90° counterclockwise, and align the timing mark of the crankshaft timing pulley with the protrusion of the timing belt case.

Text in Illustration

Turn

Place the cylinder head on the cylinder block.

• ПРИМЕЧАНИЕ:

Install the plate washers to the cylinder head bolts.

Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

Step 1:

Install and uniformly tighten the 18 cylinder head bolts, in several steps, in the sequence shown in the illustrations.

• Момент затяжки:
• 78 N*m{ 795 kgf*cm, 58 ft.*lbf}

• УКАЗАНИЕ:

• Each bolt length is indicated below.

• Standard Bolt:

• Item	Length
  Bolt A	107 mm (4.21 in.)
  Bolt B	127 mm (5.00 in.)

If any one of the cylinder head bolts does not meet the torque specification, replace the cylinder set head bolt.

Step 2:

Step 3:

Check that the paint marks are now at a 180° angle to the front.

Check that the timing mark of the crankshaft timing pulley is in the position shown in the illustration.

Install the camshaft.

Place the camshaft on the cylinder head with the key groove facing upward.

Install the 5 bearing caps in their proper locations.

Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.

Install and uniformly tighten the 10 bearing cap bolts in several steps in the sequence shown in the illustration.

• Момент затяжки:
• 25 N*m{ 255 kgf*cm, 18 ft.*lbf}

Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil seal retainer edge.

• SST
• 09960-10010(09962-01000,09963-01000)

Apply MP grease to the lip of the oil seal.

Install a new gasket and the retainer with the 4 bolts.

• Момент затяжки:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Remove any old packing (FIPG material).

Apply seal packing to the cylinder head as shown in the illustration.

• Seal packing:
• Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Install the gasket to the cylinder head cover.

Install the cylinder head cover with the 9 bolts and nut. Uniformly tighten the bolts and nut in several steps.

• Момент затяжки:
• 12 N*m{ 122 kgf*cm, 9 ft.*lbf}

Install the timing belt cover with the 4 bolts.

• Момент затяжки:
• 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Install the woodruff key to the key groove of the camshaft.

Align the timing mark on the camshaft timing pulley with the timing mark on the No. 2 timing belt cover and temporarily install the pulley with the bolt.

Using SST, tighten the bolt.

• SST
• 09960-10010(09962-01000,09963-01000)

• Момент затяжки:
• 98 N*m{ 999 kgf*cm, 72 ft.*lbf}

Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.

Install the crankshaft position sensor with the bolt.

• Момент затяжки:
• 5.0 N*m{ 51 kgf*cm, 44 in.*lbf}

Connect the crankshaft position sensor connector.