Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

REAR EVAPORATOR TEMPERATURE SENSOR (w/ Heater) - REASSEMBLY

1. INSTALL WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY
2. INSTALL REAR EVAPORATOR TEMPERATURE SENSOR
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to install the sensor.

3. INSTALL EVAPORATOR SUB-ASSEMBLY
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

  • Compressor oil:
  • ND-OIL 8 or equivalent

Install the 2 O-rings to the evaporator.

Install the evaporator.

Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the rear cooling unit case LH with the 12 screws.

4. INSTALL BLOWER MOTOR CONTROLLER
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the blower motor controller with the 2 screws.

Connect the connector.

5. INSTALL REAR BLOWER MOTOR
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the blower motor with the 3 screws.

Connect the connector.

6. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the radiator unit to the rear cooling unit.

Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the heater clamp with the screw and attach the claw.

7. INSTALL REAR COOLING UNIT EXPANSION VALVE
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a 4 mm hexagon wrench, install the expansion valve with the 2 hexagon bolts.

  • Torque:
  • 3.5 N*m{ 36 kgf*cm, 31 in.*lbf}

Attach the clamp.

Connect the connector.

8. INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

  • Compressor oil:
  • ND-OIL 8 or equivalent

Install the 2 O-rings to the air conditioner accessory assembly.

Install the air conditioner accessory assembly.

Using pliers, grip the claws of the clips and slide the 2 clips.

Install the bolt and 4 screws.

  • Torque:
  • 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install new packing as shown in the illustration.

9. INSTALL REAR MODE DAMPER SERVO SUB-ASSEMBLY
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the damper servo as shown in the illustration, and install it with the 2 screws.

Connect the connector.

Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the plate cover with the 2 screws.

10. INSTALL NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the damper servo as shown in the illustration, and install it with the 2 screws.

Connect the connector.

11. INSTALL REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Align the damper servo as shown in the illustration, and install it with the 2 screws.

Connect the connector.

12. INSTALL DRAIN COOLER HOSE
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the claw to install the drain hose.

Install the screw.

13. INSTALL REAR SIDE NO. 3 AIR DUCT
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the duct with the 2 screws.

  • Torque:
  • 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}
14. INSTALL REAR SIDE NO. 2 AIR DUCT
Rear Evaporator Temperature Sensor (W/ Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the duct with the 3 screws.

  • Torque:
  • 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}