Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

REAR AIR CONDITIONING UNIT (w/o Heater) - REASSEMBLY

1. INSTALL WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY
2. INSTALL EVAPORATOR SUB-ASSEMBLY
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

  • Compressor oil:
  • ND-OIL 8 or equivalent

Install the 2 O-rings to the evaporator.

Install the evaporator.

Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the rear cooling unit case LH with the 12 screws.

3. INSTALL REAR BLOWER MOTOR
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the blower motor with the 3 screws.

Connect the connector.

4. INSTALL BLOWER RESISTOR
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the blower resistor with the 2 screws.

Connect the connector.

5. INSTALL REAR COOLING UNIT EXPANSION VALVE
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a 4 mm hexagon wrench, install the expansion valve with the 2 hexagon bolts.

  • Torque:
  • 3.5 N*m{ 36 kgf*cm, 31 in.*lbf}

Attach the clamp.

Connect the connector.

6. INSTALL AIR CONDITIONER ACCESSORY ASSEMBLY
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

  • Compressor oil:
  • ND-OIL 8 or equivalent

Install the 2 O-rings to the air conditioner accessory assembly.

Install the air conditioner accessory assembly.

Install the bolt and 2 screws.

  • Torque:
  • 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install new packing as shown in the illustration.

7. INSTALL DRAIN COOLER HOSE
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the claw to install the drain hose.

Install the screw.

8. INSTALL REAR SIDE NO. 3 AIR DUCT
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the duct with the 2 screws.

  • Torque:
  • 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}
9. INSTALL COOLING UNIT BRACKET
Rear Air Conditioning Unit (W/O Heater) - Reassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the bracket with the 2 screws.

  • Torque:
  • 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}