Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING
REAR AIR CONDITIONING UNIT (w/o Heater) - INSTALLATION
| 1. INSTALL REAR COOLING UNIT ASSEMBLY |
Install the rear cooling unit as shown in the illustration.
Install the 4 bolts.
- Torque:
- 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}
Connect the connector.
| 2. INSTALL REAR ROOF NO. 1 AIR DUCT |
Install the duct with the clip.
Attach the 2 claws to install the cooler plate.
| 3. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY |
Remove the attached vinyl tape from the pipe.
Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioner tube and accessory assembly.
Install the 2 O-rings to the air conditioner tube and accessory assembly.
Connect the air conditioner tube and accessory assembly.
Install the 2 bolts.
- Torque:
- 5.4 N*m{ 55 kgf*cm, 48 in.*lbf}
| 4. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH |
w/ Sliding Roof:
()
w/o Sliding Roof:
()
| 5. INSTALL REAR SEAT COVER CAP (w/ Rear No. 2 Seat) |
w/ Sliding Roof:
()
w/o Sliding Roof:
()
| 6. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) |
Install the tonneau cover assembly.
| 7. INSTALL REAR DOOR SCUFF PLATE LH |
w/ Sliding Roof:
()
w/o Sliding Roof:
()
| 8. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE |
w/ Sliding Roof:
()
w/o Sliding Roof:
()
| 9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
| 10. CHARGE REFRIGERANT |
- SST
- 09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)
Perform vacuum purging using a vacuum pump.
Charge refrigerant HFC-134a (R134a).
| Condenser Core Thickness | Air Conditioning Type | Cool Box | Refrigerant Charging Amount |
| 22 mm (0.866 in.) | w/o Rear Cooler | w/ Cool Box | 870 +/-30 g (30.7 +/-1.1 oz.) |
| w/o Cool Box | 870 +/-30 g (30.7 +/-1.1 oz.) | ||
| w/ Rear Cooler | w/ Cool Box | 1010 +/-30 g (35.6 +/-1.1 oz.) | |
| w/o Cool Box | 960 +/-30 g (33.9 +/-1.1 oz.) | ||
| 16 mm (0.630 in.) | w/o Rear Cooler | w/ Cool Box | 770 +/-30 g (27.2 +/-1.1 oz.) |
| w/o Cool Box | 770 +/-30 g (27.2 +/-1.1 oz.) | ||
| w/ Rear Cooler | w/ Cool Box | 970 +/-30 g (34.2 +/-1.1 oz.) | |
| w/o Cool Box | 920 +/-30 g (32.5 +/-1.1 oz.) |
- NOTICE:
| 11. WARM UP ENGINE |
Warm up the engine at less than 1850 rpm for 2 minutes or more after charging the refrigerant.
- NOTICE:
- Be sure to warm up the compressor when turning the A/C switch is on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.
| 12. CHECK FOR REFRIGERANT GAS LEAK |
After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.
Perform the operation under these conditions:
Using a halogen leak detector, check the refrigerant line for leakage.
If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the halogen leak detector sensor into the unit and perform the test.
Disconnect the connector and wait for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and perform the test.
| 13. CHECK SRS WARNING LIGHT |
()
| 14. INSTALL UPPER RADIATOR SUPPORT SEAL |
Install the radiator support seal with the 7 clips.
