Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

REAR AIR CONDITIONING UNIT (w/o Heater) - DISASSEMBLY

1. REMOVE COOLING UNIT BRACKET
Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 screws and bracket.

2. REMOVE REAR SIDE NO. 3 AIR DUCT
Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 screws and duct.

3. REMOVE DRAIN COOLER HOSE
Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the screw.

Detach the claw and remove the drain hose.

4. REMOVE AIR CONDITIONER ACCESSORY ASSEMBLY
Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the packing.

Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and 2 screws.

Remove the air conditioner accessory assembly.

Remove the 2 O-rings from the air conditioner accessory assembly.

5. REMOVE REAR COOLING UNIT EXPANSION VALVE
Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Detach the clamp.

Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.

6. REMOVE BLOWER RESISTOR
Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 2 screws and blower resistor.

7. REMOVE REAR BLOWER MOTOR
Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 3 screws and blower motor.

8. REMOVE EVAPORATOR SUB-ASSEMBLY
Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 12 screws and rear cooling unit case LH.

Remove the evaporator.

Rear Air Conditioning Unit (W/O Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 O-rings from the evaporator.

9. REMOVE WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY