Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

REAR AIR CONDITIONING UNIT (w/ Heater) - DISASSEMBLY

1. REMOVE REAR SIDE NO. 2 AIR DUCT
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 screws and duct.

2. REMOVE REAR SIDE NO. 3 AIR DUCT
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 screws and duct.

3. REMOVE DRAIN COOLER HOSE
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the screw.

Detach the claw and remove the drain hose.

4. REMOVE REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 2 screws and damper servo.

5. REMOVE REAR MODE DAMPER SERVO SUB-ASSEMBLY
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 screws and plate cover.

Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 2 screws and damper servo.

6. REMOVE NO. 2 AIR MIX DAMPER SERVO SUB-ASSEMBLY
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 2 screws and damper servo.

7. REMOVE AIR CONDITIONER ACCESSORY ASSEMBLY
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the packing.

Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and 4 screws.

Using pliers, grip the claws of the clips and slide the 2 clips.

Remove the air conditioner accessory assembly.

Remove the 2 O-rings from the air conditioner accessory assembly.

8. REMOVE REAR COOLING UNIT EXPANSION VALVE
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Detach the clamp.

Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and expansion valve.

9. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the screw and detach the claw.

Remove the heater clamp.

Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the heater radiator.

10. REMOVE REAR BLOWER MOTOR
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 3 screws and blower motor.

11. REMOVE BLOWER MOTOR CONTROLLER
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 2 screws and blower motor controler.

12. REMOVE EVAPORATOR SUB-ASSEMBLY
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 12 screws and rear cooling unit case LH.

Remove the evaporator.

Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 O-rings from the evaporator.

13. REMOVE REAR EVAPORATOR TEMPERATURE SENSOR
Rear Air Conditioning Unit (W/ Heater) - Disassembly. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 2 claws and remove the sensor.

14. REMOVE WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY