Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - INTERIOR PANELS / TRIM
INSTRUMENT PANEL SAFETY PAD - INSTALLATION
- HINT:
| 1. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for LHD) |
Install the instrument panel safety pad with the 8 bolts and 2 nuts.
Install the 2 passenger airbag bolts.
- Torque:
- 20 N*m{ 204 kgf*cm, 15 ft.*lbf}
Connect the wire harness with the bolt.
Connect the connectors and attach the clamps.
Connect the connectors.
| 2. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for RHD) |
Install the instrument panel safety pad with the 8 bolts and 2 nuts.
Connect the connectors.
Install the 2 passenger airbag bolts.
- Torque:
- 20 N*m{ 204 kgf*cm, 15 ft.*lbf}
Connect the wire harness with the bolt.
Connect the connectors and attach the clamps.
Connect the connectors.
| 3. INSTALL REAR NO. 4 AIR DUCT (w/ Rear Air Duct) |
Attach the clip to install the rear No. 4 air duct.
| 4. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct) |
Attach the clip to install the rear No. 2 air duct.
| 5. INSTALL AIR CONDITIONING CONTROL ASSEMBLY |
Connect the connectors.
Insert the radio receiver and attach the 5 claws on its backside.
- NOTICE:
- When inserting the radio receiver, do not press the knobs on it.
| 6. INSTALL MULTI-MEDIA MODULE RECEIVER ASSEMBLY WITH BRACKET (w/ Multi-display) |
Connect the connectors.
Insert the multi-media module receiver assembly to attach the 5 claws on its backside.
- NOTICE:
- When inserting the multi-media module receiver assembly, do not press the knobs on it.
Install the multi-media module receiver assembly with the 2 screws and 2 bolts.
- Torque:
- Bolt A:
- 12 N*m{ 122 kgf*cm, 9 ft.*lbf}
| 7. INSTALL RADIO TUNER OPENING COVER WITH BRACKET (w/o Radio Receiver) |
Install the radio tuner opening cover with the 2 bolts and 2 screws.
- Torque:
- 12 N*m{ 122 kgf*cm, 9 ft.*lbf}
| 8. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/ Cassette Tape Player) |
Connect the connectors.
Install the radio receiver with the 2 screws and 2 bolts.
- Torque:
- Bolt:
- 12 N*m{ 122 kgf*cm, 9 ft.*lbf}
| 9. INSTALL NO. 1 CENTER INSTRUMENT CLUSTER FINISH PANEL |
Connect the connector.
Attach the 10 claws to install the No. 1 center instrument cluster finish panel.
| 10. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Multi-display) |
Connect the connectors.
Insert the radio receiver to attach the 10 claws on its backside.
- NOTICE:
- When inserting the radio receiver, do not press the knobs on it.
Install the radio receiver with the 2 screws and 2 bolts.
- Torque:
- Bolt:
- 12 N*m{ 122 kgf*cm, 9 ft.*lbf}
| 11. INSTALL MULTI-DISPLAY ASSEMBLY WITH BRACKET (w/ Multi-display) |
Connect the connectors.
Insert the multi-display assembly and attach the 2 clips and 6 claws on its backside.
- NOTICE:
- When inserting the multi-display assembly, do not press the knobs on it.
Install the multi-display assembly with the 2 screws and 2 bolts.
- Torque:
- Bolt A:
- 12 N*m{ 122 kgf*cm, 9 ft.*lbf}
| 12. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY |
Connect the connector.
Attach the 6 claws to install the No. 4 instrument panel register.
| 13. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY |
Connect the connector.
Attach the 6 claws to install the No. 3 instrument panel register.
| 14. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (RH Side) |
for 9 Speakers Models:
Connect the connector.
Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.
Install the speaker with the 2 bolts.
- NOTICE:
except 9 Speakers Models:
Connect the connector.
Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.
Install the speaker with the 2 bolts.
- NOTICE:
| 15. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY |
Attach the 4 claws to install the panel.
| 16. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (LH Side) |
for 9 Speakers Models:
Connect the connector.
Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.
Install the speaker with the 2 bolts.
- NOTICE:
except 9 Speakers Models:
Connect the connector.
Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.
Install the speaker with the 2 bolts.
- NOTICE:
| 17. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY |
Attach the 4 claws to install the panel.
| 18. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY |
Connect the speaker connector.
Temporarily install the speaker by aligning the positioning pins of the speaker with the instrument panel.
Install the speaker with the 2 bolts.
- NOTICE:
| 19. INSTALL NO. 1 SPEAKER OPENING COVER ASSEMBLY |
Attach the 8 claws to install the opening cover.
| 20. INSTALL FRONT PILLAR GARNISH RH (w/ Sliding Roof) |
- HINT:
- Use the same procedures described for the LH side.
| 21. INSTALL FRONT PILLAR GARNISH RH (w/o Sliding Roof) |
- HINT:
- Use the same procedures described for the LH side.
| 22. INSTALL FRONT PILLAR GARNISH LH (w/ Sliding Roof) |
for 9, 14 Speakers:
Connect the speaker connector.
Attach the clip and 3 guides to install the front pillar garnish.
| 23. INSTALL FRONT PILLAR GARNISH LH (w/o Sliding Roof) |
for 9, 14 Speakers:
Connect the speaker connector.
Attach the clip and 3 guides to install the front pillar garnish.
| 24. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/ Sliding Roof) |
- HINT:
- Use the same procedure to install the front assist grip on the other side.
Attach the 2 claws to install the front assist grip.
Install the 2 bolts.
Attach the 4 claws to install the 2 assist grip plugs.
| 25. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/o Sliding Roof) |
- HINT:
- Use the same procedure to install the front assist grip on the other side.
Attach the 2 claws to install the front assist grip.
Install the 2 bolts.
Attach the 4 claws to install the 2 assist grip plugs.
| 26. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY |
Attach the 4 claws to install the No. 2 instrument panel register.
| 27. INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL |
Connect the connector.
Attach the 3 claws to install the lower No. 2 instrument panel finish panel.
Install the 4 bolts.
| 28. INSTALL INSTRUMENT PANEL BOX DOOR KNOB |
Attach the 2 claws to install the instrument panel box door knob.
| 29. INSTALL NO. 3 INSTRUMENT CLUSTER FINISH PANEL GARNISH |
Attach the 6 claws to install the No. 3 instrument cluster finish panel garnish.
| 30. INSTALL LOWER INSTRUMENT PANEL (w/o Passenger Side Knee Airbag) |
Attach the 4 claws to install the lower instrument panel.
Install the 2 bolts.
| 31. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY (w/ Passenger Side Knee Airbag) |
Connect the connector.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
Attach the 4 claws to install the front passenger side knee airbag.
Install the 4 bolts.
- Torque:
- 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
| 32. INSTALL COWL SIDE TRIM BOARD RH |
Attach the 2 clips to install the cowl side trim board.
Install the cap nut.
| 33. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover) |
Attach the 4 claws to install the No. 2 instrument panel under cover.
| 34. INSTALL FRONT DOOR SCUFF PLATE RH (w/ Sliding Roof) |
- HINT:
- Use the same procedures described for the LH side.
| 35. INSTALL FRONT DOOR SCUFF PLATE RH (w/o Sliding Roof) |
- HINT:
- Use the same procedures described for the LH side.
| 36. INSTALL INSTRUMENT SIDE PANEL RH (w/ Airbag Cut Off Switch) |
Connect the connector.
Attach the 6 claws to install the instrument side panel.
| 37. INSTALL INSTRUMENT SIDE PANEL RH (w/o Airbag Cut Off Switch) |
Attach the 6 claws to install the instrument side panel.
| 38. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY |
Attach the 4 claws to install the No. 1 instrument panel register.
| 39. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag) |
Attach the 2 claws and connect the DLC3.
Install the lower instrument panel with the 5 bolts.
| 40. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag) |
Connect the connector.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
Install the driver side knee airbag with the 5 bolts.
- Torque:
- 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
| 41. INSTALL NO. 1 SWITCH HOLE BASE |
Connect the connectors.
Attach the 4 claws to install the No. 1 switch hole base.
| 42. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL |
Connect the connectors.
for Automatic Air Conditioning System:
Attach the 2 claws to install the room temperature sensor.
Attach the 2 claws to connect the 2 control cables.
w/ Driver Side Knee Airbag:
Attach the 16 claws to install the lower No. 1 instrument panel finish panel.
Install the 2 bolts.
w/o Driver Side Knee Airbag:
Attach the 9 claws to install the lower No. 1 instrument panel finish panel.
Install the 2 bolts.
Attach the 2 claws to close the hole cover.
| 43. INSTALL COWL SIDE TRIM BOARD LH |
Attach the 2 clips to install the cowl side trim board.
Install the cap nut.
| 44. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Floor Under Cover) |
Connect the connectors.
Attach the 3 claws to install the No. 1 instrument panel under cover.
Install the 2 screws.
| 45. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Sliding Roof) |
Attach the 7 claws and 4 clips to install the scuff plate.
| 46. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Sliding Roof) |
Attach the 7 claws and 4 clips to install the scuff plate.
| 47. INSTALL COMBINATION METER ASSEMBLY (w/o Multi-information Display) |
Connect the connectors.
Install the combination meter with the 4 screws.
| 48. INSTALL COMBINATION METER ASSEMBLY (w/ Multi-information Display) |
Connect the connectors.
Install the combination meter with the 4 screws.
| 49. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Multi-information Display) |
Attach the 9 claws to install the instrument cluster finish panel.
| 50. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/ Multi-information Display) |
Connect the connector.
Attach the 9 claws to install the instrument cluster finish panel.
| 51. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH |
Attach the 2 claws to install the No. 2 instrument cluster finish panel garnish.
| *A | w/ Entry and Start System | *B | w/o Entry and Start System |
| 52. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH |
Attach the 3 claws to install the No. 1 instrument cluster finish panel garnish.
| 53. INSTALL INSTRUMENT SIDE PANEL LH |
Attach the 6 claws to install the instrument side panel.
| 54. INSTALL LOWER CONSOLE BOX (w/o Console Box Lid) |
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| 55. INSTALL COOLING BOX ASSEMBLY (w/ Cool Box) |
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| 56. INSTALL REAR CONSOLE BOX SUB-ASSEMBLY (w/o Cool Box) |
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| 57. INSTALL FRONT SEAT ASSEMBLY RH (for Bench Seat Type) |
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| 58. INSTALL FRONT SEAT ASSEMBLY RH (for Manual Seat) |
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| 59. INSTALL FRONT SEAT ASSEMBLY RH (for Power Seat) |
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| 60. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat) |
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| 61. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat) |
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| 62. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (for Manual Tilt and Manual Telescopic Steering Column) |
Using pliers, grip the claws of the clamp and install the combination switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.
Connect the connectors to the combination switch with spiral cable.
| 63. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY (for Power Tilt and Power Telescopic Steering Column) |
Using pliers, grip the claws of the clamp and install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.
Connect the 5 connectors to the turn signal switch with spiral cable.
| 64. INSTALL TILT AND TELESCOPIC SWITCH (for Power Tilt and Power Telescopic Steering Column) |
Attach the claw to install the switch.
Connect the switch connector.
| 65. INSTALL UPPER STEERING COLUMN COVER (for Manual Tilt and Manual Telescopic Steering Column) |
Attach the claw to install the upper steering column cover.
Attach the 4 clips to install the upper steering column cover onto the instrument cluster finish panel.
| 66. INSTALL UPPER STEERING COLUMN COVER (for Power Tilt and Power Telescopic Steering Column) |
Attach the claw to install the upper steering column cover.
Attach the 4 clips to install the upper steering column cover onto the instrument cluster finish panel.
| 67. INSTALL LOWER STEERING COLUMN COVER (for Manual Tilt and Manual Telescopic Steering Column) |
Attach the 2 claws to install the lower steering column cover.
- NOTICE:
- Do not damage the tilt and telescopic switch.
Install the 3 screws.
- Torque:
- 2.0 N*m{ 20 kgf*cm, 18 in.*lbf}
| 68. INSTALL LOWER STEERING COLUMN COVER (for Power Tilt and Power Telescopic Steering Column) |
Attach the 2 claws to install the lower steering column cover.
- NOTICE:
- Do not damage the tilt and telescopic switch.
Install the 3 screws.
- Torque:
- 1.5 N*m{ 15 kgf*cm, 13 in.*lbf}
| 69. INSTALL STEERING WHEEL ASSEMBLY |
Align the matchmarks on the steering wheel assembly and steering main shaft assembly.
| *a | Matchmark |
Install the steering wheel assembly set nut.
- Torque:
- 50 N*m{ 510 kgf*cm, 37 ft.*lbf}
| 70. INSTALL STEERING PAD |
Support the steering pad with one hand.
Connect the 2 connectors to the steering pad.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
Connect the horn connector.
Confirm that the circumference groove of the "TORX" screw fits in the screw case, and place the steering pad onto the steering wheel.
Using a T30 "TORX" socket wrench, tighten the 2 screws.
- Torque:
- 8.8 N*m{ 90 kgf*cm, 78 in.*lbf}
| 71. INSTALL LOWER NO. 2 STEERING WHEEL COVER |
Attach the 2 claws to install the cover.
| 72. INSTALL LOWER NO. 3 STEERING WHEEL COVER |
Attach the 2 claws to install the cover.
| 73. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
Reset the Autoaway/Return function setting to the previous condition by changing the customize parameter ().
| 74. CHARGE REFRIGERANT (w/ Cool Box) |
- SST
- 09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)
Perform vacuum purging using a vacuum pump.
Charge refrigerant HFC-134a (R134a).
| Condenser Core Thickness | Air Conditioning Type | Cool Box | Refrigerant Charging Amount |
| 22 mm (0.866 in.) | w/o Rear Cooler | w/ Cool Box | 870 +/-30 g (30.7 +/-1.1 oz.) |
| w/o Cool Box | 870 +/-30 g (30.7 +/-1.1 oz.) | ||
| w/ Rear Cooler | w/ Cool Box | 1010 +/-30 g (35.6 +/-1.1 oz.) | |
| w/o Cool Box | 960 +/-30 g (33.9 +/-1.1 oz.) | ||
| 16 mm (0.630 in.) | w/o Rear Cooler | w/ Cool Box | 770 +/-30 g (27.2 +/-1.1 oz.) |
| w/o Cool Box | 770 +/-30 g (27.2 +/-1.1 oz.) | ||
| w/ Rear Cooler | w/ Cool Box | 970 +/-30 g (34.2 +/-1.1 oz.) | |
| w/o Cool Box | 920 +/-30 g (32.5 +/-1.1 oz.) |
- NOTICE:
| 75. WARM UP ENGINE (w/ Cool Box) |
Warm up the engine at less than 1850 rpm for 2 minutes or more after charging the refrigerant.
- NOTICE:
- Be sure to warm up the compressor when turning the A/C switch is on after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.
| 76. CHECK FOR REFRIGERANT GAS LEAK (w/ Cool Box) |
After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.
Perform the operation under these conditions:
Using a halogen leak detector, check the refrigerant line for leakage.
If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the halogen leak detector sensor into the unit and perform the test.
Disconnect the connector and wait for approximately 20 minutes. Bring the halogen leak detector close to the pressure switch and perform the test.
| 77. CHECK SRS WARNING LIGHT |
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