INSTALL FRONT EVAPORATOR TEMPERATURE SENSOR

INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

INSTALL SERVO MOTOR (for Automatic Air Conditioning System)

INSTALL SERVO MOTOR

INSTALL SERVO MOTOR

INSTALL REAR AIR MIX DAMPER CONTROL SERVO MOTOR RH (for 4 Zone Type)

INSTALL COOLER EXPANSION VALVE (w/o Cool Box)

INSTALL AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY (w/ Cool Box)

INSTALL COOLER EXPANSION VALVE (w/ Cool Box)

INSTALL AIR CONDITIONING RADIATOR ASSEMBLY

INSTALL AIR CONDITIONER HARNESS

INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

INSTALL COOL BOX LIQUID TUBE (w/ Cool Box)

INSTALL ASPIRATOR

INSTALL NO. 4 AIR DUCT SUB-ASSEMBLY

INSTALL NO. 5 AIR DUCT SUB-ASSEMBLY

INSTALL BLOWER ASSEMBLY

Insert the sensor to a location that is 1 fin to the right or left of its previous location.

• Standard Dimension:

• Area	Specified Condition
  a	50 mm (1.97 in.)
  b	34.3 mm (1.35 in.)
  c	20.9 mm (1.97 in.)

Install the evaporator.

Attach the 6 claws to install the unit case.

Install the 7 screws.

Install the rear air mix damper control servo motor LH.

Install the rear mode control servo motor.

Set the damper servo so that the cutout part engages with the tooth of the gear, and attach the claw to install the servo motor unit.

Check that the pin is in the groove of the link.

Install the 3 screws in the order shown in the illustration, and install the servo motor unit.

for Automatic Air Conditioning System:

Install the front air mix damper control servo motor LH.

Install the front mode control servo motor LH.

Attach the 3 claws to install the plate.

Set the damper servo so that the cutout part engages with the tooth of the gear, and attach the claw to install the servo motor unit.

Install the 4 screws.

for Automatic Air Conditioning System:

Install the front air mix damper control servo motor RH.

Install the control air bypass damper control servo motor.

for 4 Zone Type:

Install the front mode control servo motor RH.

Set the damper servo so that the cutout part engages with the tooth of the gear, and attach the claw to install the servo motor unit.

Install the 4 screws.

Install the servo motor with the 3 screws.

Sufficiently apply compressor oil to 4 new O-rings and the fitting surface of the hose joint.

• Compressor oil:
• ND-OIL 8 or equivalent

Install the 2 O-rings to the cooler evaporator.

Install the 2 O-rings to the air conditioner tube and accessory assembly.

Install the cooler expansion valve and air conditioner tube and accessory assembly to the evaporator.

Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

• Torque:
• 3.5 N*m{ 36 kgf*cm, 31 in.*lbf}

Install new packing.

Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

• Compressor oil:
• ND-OIL 8 or equivalent

Install the 2 O-rings to the air conditioner tube and accessory assembly.

Install the air conditioner tube and accessory assembly to the evaporator.

Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

• Torque:
• 3.5 N*m{ 36 kgf*cm, 31 in.*lbf}

Install the bracket with the screw.

Sufficiently apply compressor oil to 4 new O-rings and the fitting surface of the hose joint.

• Compressor oil:
• ND-OIL 8 or equivalent

Install the 2 O-rings to the cooler evaporator.

Install the 2 O-rings to the air conditioner tube and accessory assembly.

Install the cooler expansion valve and air conditioner tube and accessory assembly to the evaporator.

Using a 4 mm hexagon wrench, install the 2 hexagon bolts.

• Torque:
• 3.5 N*m{ 36 kgf*cm, 31 in.*lbf}

Install new packing.

Install the radiator.

Install the bracket with the screw.

Attach the clamps to install the harness.

Connect the connectors.

Attach the clamps to install the quick heater assembly (PTC heater assembly).

Install the 2 screws.

Lubricate 2 new O-rings with compressor oil and install them to the tube.

• Compressor oil:
• ND-OIL 8 or equivalent

Connect the liquid tube with the piping clamp.

• NOTICE:

• After connection, check the claw engagement of the piping clamp.

Attach the clamp.

Attach the 2 claws to install the aspirator.

Install the duct with the screw.

Install the duct with the screw.