Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - DOOR LOCK

FRONT DOOR LOCK - REMOVAL

  • HINT:
Use the same procedures for the LH side and RH side.
The procedures listed below are for the LH side.
1. PRECAUTION
  • NOTICE:
  • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
  • CAUTION:
  • Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
3. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the clip and claw, and remove the front door lower frame bracket garnish LH.

4. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 7 screws and front door inside handle bezel LH.

5. REMOVE FRONT DOOR ARMREST BASE PANEL ASSEMBLY LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a moulding remover, detach the 5 claws.

Disconnect the connector and remove the armrest base panel.

6. REMOVE DOOR ASSIST GRIP COVER LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a moulding remover, detach the 8 claws and remove the door assist grip cover LH.

7. REMOVE COURTESY LIGHT ASSEMBLY (w/ Courtesy Light)
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the claw.

Remove the courtesy light and then disconnect the connector.

8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 screws.

Remove the 13 clips.

Remove the front inner door glass weatherstrip LH together with the front door trim board sub-assembly LH by pulling them upward in the order shown in the illustration.

  • HINT:
  • Make sure that the pin labeled A in the illustration is detached from the door panel.

Disconnect the connector.

Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the 2 cables from the front door inside handle sub-assembly LH.

9. REMOVE FRONT DOOR SERVICE HOLE COVER LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a clip remover, detach the 9 clamps.

Remove the bolt and disconnect the 2 connectors.

Remove the front door service hole cover LH.

  • HINT:
  • Remove the remaining tape on the door.
10. REMOVE FRONT NO. 2 DOOR STIFFENER CUSHION
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts.

Detach the 2 clamps and front No. 2 door stiffener cushion.

11. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and front door rear lower frame sub-assembly LH.

12. REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the hole plug.

Using a T30 "TORX" wrench, loosen the screw and remove the front door outside handle cover LH with the door lock cylinder installed.

Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the 2 claws and remove the front door outside handle cover LH.

13. REMOVE FRONT DOOR LOCK ASSEMBLY LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a T30 "TORX" wrench, remove the 3 screws.

  • HINT:
  • Remove the door lock through the service hole.
  • NOTICE:
  • Be careful when removing the screws as the door lock may fall and become damaged.
14. REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the front door lock remote control cable assembly LH.

15. REMOVE FRONT DOOR INSIDE LOCKING LH CABLE ASSEMBLY
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a screwdriver, detach the 3 claws.

  • HINT:
  • Tape the screwdriver tip before use.
Text in Illustration
*1Protective Tape
Front Door Lock - Removal. DOOR LOCK. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the front door inside locking cable assembly LH.