Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - SUPPLEMENTAL RESTRAINT SYSTEMS

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK PAST DTC

CHECK FOR DTC

CHECK CONNECTION OF CONNECTORS

CHECK CONNECTORS

CHECK SIDE AIRBAG SENSOR RH CIRCUIT

CHECK CONNECTION OF CONNECTORS

CHECK CONNECTORS

CHECK REAR AIRBAG SENSOR RH CIRCUIT

CHECK SIDE AIRBAG SENSOR RH

CHECK REAR AIRBAG SENSOR RH

CHECK NO. 2 FLOOR WIRE (CENTER AIRBAG SENSOR - FRONT DOOR WIRE RH)

CHECK FRONT DOOR WIRE RH (SIDE AIRBAG SENSOR RH - NO. 2 FLOOR WIRE)

CHECK CONNECTION OF CONNECTORS

CHECK CONNECTORS

CHECK FLOOR WIRE (CENTER AIRBAG SENSOR - REAR AIRBAG SENSOR LH)

CHECK CONNECTION OF CONNECTOR

CHECK CONNECTORS

CHECK SIDE AIRBAG SENSOR LH CIRCUIT

CHECK REAR AIRBAG SENSOR LH

CHECK SIDE AIRBAG SENSOR LH

CHECK FLOOR WIRE (REAR AIRBAG SENSOR LH - FRONT DOOR WIRE LH)

DTC B1638/82 Rear Airbag Sensor Assembly LH Initialization Incomplete

DTC B1693/81 Door Side Airbag Sensor RH Initialization Incomplete

DESCRIPTION

  • HINT:
  • "Door side airbag sensor RH" refer to the side airbag sensor RH.
The circuit for the side collision sensor LH or RH (to determine deployment of the front seat airbag LH or RH, rear seat side airbag LH or RH and curtain shield airbag LH or RH) is composed of the center airbag sensor, side airbag sensor LH or RH, and rear airbag sensor LH or RH.
The side airbag sensor LH or RH and rear airbag sensor LH or RH detect impacts to the vehicle and send signals to the center airbag sensor to determine if the airbag should be deployed.
DTC B1693/81 is stored when a malfunction is detected in the circuit for the side collision sensor LH or RH (to determine deployment of the front seat airbag LH or RH and curtain shield airbag LH or RH).
DTC B1638/82 is stored when a malfunction is detected in the circuit for the rear collision sensor LH or RH (to determine deployment of the rear seat side airbag LH or RH and curtain shield airbag LH or RH).
DTC CodeDTC Detection ConditionTrouble Area
B1638/82When one of the following conditions is met:
The center airbag sensor receives a line short circuit signal, an open circuit signal, a short circuit to ground signal or a short circuit to B+ signal in the circuit for the rear collision sensor LH (to determine deployment of the rear side seat airbag LH and curtain shield airbag LH) for 2 seconds.
A rear airbag sensor LH malfunction.
A side airbag sensor LH malfunction.
A center airbag sensor malfunction.
Floor wire
Rear airbag sensor LH
Side airbag sensor LH
Center airbag sensor assembly
B1693/81When one of the following conditions is met:
The center airbag sensor receives a line short circuit signal, an open circuit signal, a short circuit to ground signal or a short circuit to B+ signal in the circuit for the side collision sensor RH (to determine deployment of the front seat airbag RH and curtain shield airbag RH) for 2 seconds.
A side airbag sensor RH malfunction.
A rear airbag sensor RH malfunction.
A center airbag sensor malfunction.
Floor wire
Front door wire RH
Side airbag sensor RH
Rear airbag sensor RH
Center airbag sensor assembly

WIRING DIAGRAM

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work ().
When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
1.CHECK PAST DTC

Turn the ignition switch to ON, and wait for at least 60 seconds.

Check for DTCs ().

Result
ResultProceed to
DTC B1637 or B1692 is outputA
DTC B1632 or B1697 is outputB
DTC B1632, B1637, B1692 and B1697 are not outputC
A
GO TO DTC B1637 ()
B
GO TO DTC B1632 ()
C
2.CHECK FOR DTC

Turn the ignition switch off.

  • HINT:
  • If a communication error occurs, DTCs for both the LH and RH sides will be stored simultaneously. The malfunctioning area can be identified by turning the ignition switch off and then to ON again.

Turn the ignition switch to ON, and wait for at least 60 seconds.

Check for DTCs ().

Result
ResultProceed to
DTC B1638 and B1693 are not outputA
DTC B1638 is outputB
DTC B1693 is outputC
  • HINT:
  • Codes other than DTC B1638 and B1693 may be output at this time, but they are not related to this check.
A
USE SIMULATION METHOD TO CHECK ()
B
Go to step 13
C
3.CHECK CONNECTION OF CONNECTORS

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Check that the connectors are properly connected to the center airbag sensor and side airbag sensor RH.

  • OK:
  • The connectors are properly connected.
NG
CONNECT CONNECTORS PROPERLY
OK
4.CHECK CONNECTORS

Disconnect the connectors from the center airbag sensor and side airbag sensor RH.

Check that the connectors (on the center airbag sensor side and side airbag sensor RH side) are not damaged.

  • OK:
  • The connectors are not deformed or damaged.
NG
REPLACE HARNESS AND CONNECTOR
OK
5.CHECK SIDE AIRBAG SENSOR RH CIRCUIT

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    I9-4 (BBR+) - Body groundIgnition switch ONBelow 1 V
    I9-3 (BBR-) - Body groundIgnition switch ONBelow 1 V

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Using a service wire, connect terminals 17 (BBR+) and 18 (BBR-) of connector B.

  • NOTICE:
  • Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    I9-4 (BBR+) - I9-3 (BBR-)AlwaysBelow 1 Ω

Disconnect the service wire from connector B.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    I9-4 (BBR+) - I9-3 (BBR-)Always1 MΩ or higher
    I9-4 (BBR+) - Body groundAlways1 MΩ or higher
    I9-3 (BBR-) - Body groundAlways1 MΩ or higher
NG
Go to step 11
OK
6.CHECK CONNECTION OF CONNECTORS

Check that the connector is properly connected to the rear airbag sensor RH.

  • OK:
  • The connector is properly connected.
NG
CONNECT CONNECTOR PROPERLY
OK
7.CHECK CONNECTORS

Disconnect the connectors from the side airbag sensor RH and rear airbag sensor RH.

Check that the connector (on the rear airbag sensor RH side) is not damaged.

  • OK:
  • The connector is not deformed or damaged.
NG
REPLACE HARNESS AND CONNECTOR
OK
8.CHECK REAR AIRBAG SENSOR RH CIRCUIT

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    I9-1 (BCR+) - Body groundIgnition switch ONBelow 1 V
    I9-2 (BCR-) - Body groundIgnition switch ONBelow 1 V

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Using a service wire, connect terminals 2 (BCR+) and 1 (BCR-) of connector E.

  • NOTICE:
  • Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    I9-1 (BCR+) - I9-2 (BCR-)AlwaysBelow 1 Ω

Disconnect the service wire from connector E.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    I9-1 (BCR+) - I9-2 (BCR-)Always1 MΩ or higher
    I9-1 (BCR+) - Body groundAlways1 MΩ or higher
    I9-2 (BCR-) - Body groundAlways1 MΩ or higher
NG
Go to step 12
OK
9.CHECK SIDE AIRBAG SENSOR RH
Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the connector to the center airbag sensor.

Interchange the side airbag sensor RH with LH and connect the connectors to them.

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Turn the ignition switch to ON, and wait for at least 60 seconds.

Clear the DTCs stored in the memory ().

Turn the ignition switch off.

Turn the ignition switch to ON, and wait for at least 60 seconds.

Check for DTCs ().

Result
ResultProceed to
DTC B1693 and B1698 are not outputA
DTC B1698 is outputB
DTC B1693 is outputC
  • HINT:
  • Codes other than DTC B1693 and B1698 may be output at this time, but they are not related to this check.

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Return the side airbag sensor LH and RH to their original positions and connect the connectors to them.

A
USE SIMULATION METHOD TO CHECK ()
B
REPLACE SIDE AIRBAG SENSOR RH ()
C
10.CHECK REAR AIRBAG SENSOR RH
Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Temporarily replace the rear airbag sensor RH with a new one.

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Turn the ignition switch to ON, and wait for at least 60 seconds.

Clear the DTCs stored in the memory ().

Turn the ignition switch off.

Turn the ignition switch to ON, and wait for at least 60 seconds.

Check for DTCs ().

  • OK:
  • DTC B1693 is not output.
  • HINT:
  • Codes other than DTC B1693 may be output at this time, but they are not related to this check.

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

NG
REPLACE CENTER AIRBAG SENSOR ASSEMBLY ()
OK
REPLACE REAR AIRBAG SENSOR RH ()
11.CHECK NO. 2 FLOOR WIRE (CENTER AIRBAG SENSOR - FRONT DOOR WIRE RH)

Disconnect the No. 2 floor wire from the front door wire RH.

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    IL1-4 (BBR+) - Body groundIgnition switch ONBelow 1 V
    IL1-3 (BBR-) - Body groundIgnition switch ONBelow 1 V

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Using a service wire, connect terminals 17 (BBR+) and 18 (BBR-) of connector B.

  • NOTICE:
  • Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    IL1-4 (BBR+) - IL1-3 (BBR-)AlwaysBelow 1 Ω

Disconnect the service wire from connector B.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    IL1-4 (BBR+) - IL1-3 (BBR-)Always1 MΩ or higher
    IL1-4 (BBR+) - Body groundAlways1 MΩ or higher
    IL1-3 (BBR-) - Body groundAlways1 MΩ or higher
NG
REPLACE NO. 2 FLOOR WIRE
OK
REPLACE FRONT DOOR WIRE RH
12.CHECK FRONT DOOR WIRE RH (SIDE AIRBAG SENSOR RH - NO. 2 FLOOR WIRE)

Disconnect the front door wire RH from the No. 2 floor wire.

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    I9-1 (BCR+) - Body groundIgnition switch ONBelow 1 V
    I9-2 (BCR-) - Body groundIgnition switch ONBelow 1 V

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Using a service wire, connect terminals 2 (BCR+) and 1 (BCR-) of connector C.

  • NOTICE:
  • Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    I9-1 (BCR+) - I9-2 (BCR-)AlwaysBelow 1 Ω

Disconnect the service wire from connector C.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    I9-1 (BCR+) - I9-2 (BCR-)Always1 MΩ or higher
    I9-1 (BCR+) - Body groundAlways1 MΩ or higher
    I9-2 (BCR-) - Body groundAlways1 MΩ or higher
NG
REPLACE FRONT DOOR WIRE RH
OK
REPLACE NO. 2 FLOOR WIRE
13.CHECK CONNECTION OF CONNECTORS

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Check that the connectors are properly connected to the center airbag sensor and rear airbag sensor LH.

  • OK:
  • The connectors are properly connected.
NG
CONNECT CONNECTORS PROPERLY
OK
14.CHECK CONNECTORS

Disconnect the connectors from the center airbag sensor and rear airbag sensor LH.

Check that the connectors (on the center airbag sensor side and rear airbag sensor LH side) are not damaged.

  • OK:
  • The connectors are not deformed or damaged.
NG
REPLACE FLOOR WIRE
OK
15.CHECK FLOOR WIRE (CENTER AIRBAG SENSOR - REAR AIRBAG SENSOR LH)

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    K7-4 (BBL+) - Body groundIgnition switch ONBelow 1 V
    K7-3 (BBL-) - Body groundIgnition switch ONBelow 1 V

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Using a service wire, connect terminals 24 (BBL+) and 23 (BBL-) of connector B.

  • NOTICE:
  • Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    K7-4 (BBL+) - K7-3 (BBL-)AlwaysBelow 1 Ω

Disconnect the service wire from connector B.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    K7-4 (BBL+) - K7-3 (BBL-)Always1 MΩ or higher
    K7-4 (BBL+) - Body groundAlways1 MΩ or higher
    K7-3 (BBL-) - Body groundAlways1 MΩ or higher
NG
REPLACE FLOOR WIRE
OK
16.CHECK CONNECTION OF CONNECTOR

Check that the connector is properly connected to the side airbag sensor LH.

  • OK:
  • The connector is properly connected.
NG
CONNECT CONNECTORS PROPERLY
OK
17.CHECK CONNECTORS

Disconnect the connectors from the rear airbag sensor LH and side airbag sensor LH.

Check that the connector (on the side airbag sensor LH side) is not damaged.

  • OK:
  • The connector is not deformed or damaged.
NG
REPLACE HARNESS AND CONNECTOR
OK
18.CHECK SIDE AIRBAG SENSOR LH CIRCUIT

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    K7-1 (BCL+) - Body groundIgnition switch ONBelow 1 V
    K7-2 (BCL-) - Body groundIgnition switch ONBelow 1 V

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Using a service wire, connect terminals 2 (BCL+) and 1 (BCL-) of connector E.

  • NOTICE:
  • Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    K7-1 (BCL+) - K7-2 (BCL-)AlwaysBelow 1 Ω

Disconnect the service wire from connector E.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    K7-1 (BCL+) - K7-2 (BCL-)Always1 MΩ or higher
    K7-1 (BCL+) - Body groundAlways1 MΩ or higher
    K7-2 (BCL-) - Body groundAlways1 MΩ or higher
NG
Go to step 21
OK
19.CHECK REAR AIRBAG SENSOR LH
Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Temporarily replace the side airbag sensor LH with a new one.

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Turn the ignition switch to ON, and wait for at least 60 seconds.

Clear the DTCs stored in the memory ().

Turn the ignition switch off.

Turn the ignition switch to ON, and wait for at least 60 seconds.

Check for DTCs ().

  • OK:
  • DTC B1638 is not output.
  • HINT:
  • Codes other than DTC B1638 may be output at this time, but they are not related to this check.

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

NG
Go to step 20
OK
REPLACE REAR AIRBAG SENSOR LH ()
20.CHECK SIDE AIRBAG SENSOR LH
Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Interchange the side airbag sensor LH with LRH and connect the connectors to them.

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Turn the ignition switch to ON, and wait for at least 60 seconds.

Clear the DTCs stored in the memory ().

Turn the ignition switch off.

Turn the ignition switch to ON, and wait for at least 90 seconds.

Check for DTCs ().

Result
ResultProceed to
DTC B1638 is outputA
DTC B1633 is outputB
DTC B1633 and B1638 are not outputC
  • HINT:
  • Codes other than DTC B1633 and B1638 may be output at this time, but they are not related to this check.

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Return the side airbag sensor RH and LH to their original positions and connect the connectors to them.

A
REPLACE CENTER AIRBAG SENSOR ASSEMBLY ()
B
REPLACE SIDE AIRBAG SENSOR LH ()
C
USE SIMULATION METHOD TO CHECK ()
21.CHECK FLOOR WIRE (REAR AIRBAG SENSOR LH - FRONT DOOR WIRE LH)

Disconnect the floor wire from the front door wire LH.

Dtc B1638/82  Rear Airbag Sensor Assembly Lh Initialization Incomplete. SUPPLEMENTAL RESTRAINT SYSTEMS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect the cable to the negative (-) battery terminal, and wait for at least 2 seconds.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    K7-1 (BCL+) - Body groundIgnition switch ONBelow 1 V
    K7-2 (BCL-) - Body groundIgnition switch ONBelow 1 V

Turn the ignition switch off.

Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.

Using a service wire, connect terminals 2 (BCL+) and 1 (BCL-) of connector C.

  • NOTICE:
  • Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    K7-1 (BCL+) - K7-2 (BCL-)AlwaysBelow 1 Ω

Disconnect the service wire from connector C.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    K7-1 (BCL+) - K7-2 (BCL-)Always1 MΩ or higher
    K7-1 (BCL+) - Body groundAlways1 MΩ or higher
    K7-2 (BCL-) - Body groundAlways1 MΩ or higher
NG
REPLACE FLOOR WIRE
OK
REPLACE FRONT DOOR WIRE LH