Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

COMPRESSOR (for 1VD-FTV) - REMOVAL

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Start the engine.

Turn the A/C switch on.

Operate the cooler compressor while the engine speed is approximately 1000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

Stop the engine.

Recover the refrigerant from the A/C system using a refrigerant recovery unit.

2. REMOVE RADIATOR ASSEMBLY

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3. REMOVE INTERCOOLER ASSEMBLY

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4. REMOVE NO. 2 AIR CLEANER PIPE SUB-ASSEMBLY
Compressor (For 1Vd-Ftv) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the ventilation hose from the oil separator.

Loosen the hose clamp.

Remove the bolt and No. 2 air cleaner pipe.

5. REMOVE NO. 2 INTAKE AIR CONNECTOR PIPE
Compressor (For 1Vd-Ftv) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Intercooler:


Disconnect the vacuum hose.

Compressor (For 1Vd-Ftv) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the hose clamp, and remove the bolt and No. 2 intake air connector pipe.

6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
Compressor (For 1Vd-Ftv) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and disconnect the discharge hose from the cooler compressor.

Remove the O-ring from the discharge hose.

  • NOTICE:
  • Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
7. DISCONNECT SUCTION HOSE SUB-ASSEMBLY
Compressor (For 1Vd-Ftv) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt and disconnect the suction hose from the cooler compressor.

Remove the O-ring from the suction hose.

  • NOTICE:
  • Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.
8. REMOVE COOLER COMPRESSOR ASSEMBLY
Compressor (For 1Vd-Ftv) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the 4 bolts.

Compressor (For 1Vd-Ftv) - Removal. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the cooler compressor as shown in the illustration.