Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (REAR BLOWER MOTOR)

CHECK HARNESS AND CONNECTOR (WIRING AIR CONDITIONING HARNESS - BODY GROUND)

CHECK HARNESS AND CONNECTOR (WIRING AIR CONDITIONING HARNESS - BATTERY)

CHECK WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY (SI VOLTAGE)

CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - WIRING AIR CONDITIONING HARNESS)

CHECK AIR CONDITIONING AMPLIFIER ASSEMBLY (BLWH SIGNAL)

CHECK WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY (OPERATION)

INSPECT REAR BLOWER MOTOR

AIR CONDITIONING SYSTEM (for Automatic Air Conditioning System) - Rear Blower Motor Circuit

DESCRIPTION

Air Conditioning System (For Automatic Air Conditioning System) - Rear Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

The rear blower motor (w/ rear heater) is operated by signals from the air conditioning amplifier assembly. The rear blower motor speed signals are transmitted by changes in the duty ratio.


Duty Ratio:


The duty ratio is the ratio of the rear blower motor OPEN time (T1) to the total of the rear blower motor OPEN and LO time (T2).


The rear blower motor controller controls the rear blower motor speed.


WIRING DIAGRAM

Air Conditioning System (For Automatic Air Conditioning System) - Rear Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

1.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (REAR BLOWER MOTOR)

Select the Active Test, use the intelligent tester to generate a control command, and then check that the rear blower motor operates.

Air Conditioner
Tester DisplayTest PartControl RangeDiagnostic Note
Rear Blower MotorRear blower motorMin.: 0, Max.: 31-
Result
ResultProceed to
Rear blower motor operates normallyA
Rear blower motor does not operateB
Rear blower motor operates but does not change speedC
B
Go to step 2
C
Go to step 5
A
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE ()
2.CHECK HARNESS AND CONNECTOR (WIRING AIR CONDITIONING HARNESS - BODY GROUND)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the wiring air conditioning harness sub-assembly connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    4 (GND) - Body groundAlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
3.CHECK HARNESS AND CONNECTOR (WIRING AIR CONDITIONING HARNESS - BATTERY)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the wiring air conditioning harness sub-assembly connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    1 (+B) - Body groundAlways11 to 14 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
4.CHECK WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY (SI VOLTAGE)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the E36 amplifier connector.

Reconnect the wiring air conditioning harness sub-assembly connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    8 (SI) - Body groundEngine switch on (IG)4.5 to 5.5 V
NG
Go to step 7
OK
5.CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - WIRING AIR CONDITIONING HARNESS)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the E36 amplifier connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    E36-17 (BLWH) - E36-1 (GND)Engine switch on (IG)
    Blower switch off
    4.5 to 5.5 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
6.CHECK AIR CONDITIONING AMPLIFIER ASSEMBLY (BLWH SIGNAL)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the air conditioning amplifier assembly with its connectors still connected ().

Using an oscilloscope, check the waveform.

Measurement Condition
ItemContent
Terminal No.(Symbol)E36-17 (BLWH) - E36-1 (GND)
Tool Setting1 V/DIV., 500 μs/DIV.
ConditionEngine switch on (IG)
Blower switch: off → on
  • OK:
  • Waveform is as shown in the illustration.
  • HINT:
  • Waveform varies with the blower level.
NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
OK
7.CHECK WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY (OPERATION)

Replace the wiring air conditioning harness sub-assembly with a normal one and check that the condition returns to normal.

  • OK:
  • Same problem does not occur.
NG
Go to step 8
OK
REPLACE WIRING AIR CONDITIONING HARNESS SUB-ASSEMBLY
8.INSPECT REAR BLOWER MOTOR
Air Conditioning System (For Automatic Air Conditioning System) - Rear Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the z32 motor connector.

Connect the positive (+) lead of the battery to terminal 2 and the negative (-) lead to terminal 1, then check that the rear blower motor operates smoothly.

  • OK:
  • The rear blower motor operates smoothly.
NG
REPLACE REAR BLOWER MOTOR ()
OK
REPLACE REAR BLOWER MOTOR CONTROLLER ()