Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT FUSE (A/C IG, RR A/C NO.2)

INSPECT RR A/C RELAY

INSPECT REAR BLOWER MOTOR

INSPECT NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (REAR BLOWER SWITCH)

INSPECT REAR BLOWER RESISTOR

CHECK REAR COOLING UNIT EXPANSION VALVE (OPERATION)

CHECK HARNESS AND CONNECTOR (REAR BLOWER RESISTOR - WIRING AIR CONDITIONING HARNESS)

CHECK HARNESS AND CONNECTOR (REAR BLOWER SWITCH - WIRING AIR CONDITIONING HARNESS)

CHECK HARNESS AND CONNECTOR (REAR BLOWER RESISTOR - REAR BLOWER MOTOR)

CHECK HARNESS AND CONNECTOR (REAR BLOWER MOTOR - BODY GROUND AND BATTERY)

CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - BATTERY AND BODY GROUND)

AIR CONDITIONING SYSTEM (for Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit

DESCRIPTION

When the No. 2 air conditioning control assembly (rear blower switch) is set to position LO or higher, the contact of the RR A/C relay is closed, current flows to the rear blower motor, and the rear blower motor operates. The rear blower motor speed can be changed by exchanging the ground and the rear blower resistor circuit with the No. 2 air conditioning control assembly (rear blower switch).


WIRING DIAGRAM

Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

1.INSPECT FUSE (A/C IG, RR A/C NO.2)

Remove the A/C IG and RR A/C NO. 2 fuses from the cowl side junction block LH.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    A/C IG fuseAlwaysBelow 1 Ω
    RR A/C NO. 2 fuseAlwaysBelow 1 Ω
NG
REPLACE FUSE
OK
2.INSPECT RR A/C RELAY
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the RR A/C relay from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    3 - 4 Battery voltage is not applied between terminals 1 and 2Below 1 Ω
    3 - 5 Battery voltage is not applied between terminals 1 and 210 kΩ or higher
    3 - 4 Battery voltage is applied to terminals 1 and 210 kΩ or higher
    3 - 5 Battery voltage is applied to terminals 1 and 2Below 1 Ω
NG
REPLACE RR A/C RELAY
OK
3.INSPECT REAR BLOWER MOTOR
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the z49 motor connector.

Connect the battery's positive (+) lead to terminal 2 and the negative (-) lead to terminal 1, then check that the rear blower motor operates smoothly.

  • OK:
  • The rear blower motor operates smoothly.

Measure the current according to the value(s) in the table below.

  • Standard Current:
  • Tester ConnectionConditionSpecified Condition
    z49-1 (-) - z49-2 (+) Rear blower motor operates1 to 3 A
NG
REPLACE REAR BLOWER MOTOR ()
OK
4.INSPECT NO. 2 AIR CONDITIONING CONTROL ASSEMBLY (REAR BLOWER SWITCH)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the No. 2 air conditioning control assembly ().

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionSwitch ConditionSpecified Condition
    ALL - E89-6 (E)OFF10 kΩ or higher
    E89-5 (LO) - E89-6 (E)LOBelow 1 Ω
    E89-3 (M1) - E89-6 (E)M1Below 1 Ω
    E89-4 (M2) - E89-6 (E)M2Below 1 Ω
    E89-8 (HI) - E89-6 (E)HIBelow 1 Ω
NG
REPLACE NO. 2 AIR CONDITIONING CONTROL ASSEMBLY ()
OK
5.INSPECT REAR BLOWER RESISTOR
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the rear blower resistor ().

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    z52-1 (HI) - z52-2 (M1)Always1.32 to 1.52 Ω
    z52-1 (HI) - z52-3 (M2)Always0.39 to 0.45 Ω
    z52-1 (HI) - z52-4 (LO)Always2.24 to 2.4 Ω
NG
REPLACE REAR BLOWER RESISTOR ()
OK
6.CHECK REAR COOLING UNIT EXPANSION VALVE (OPERATION)

Replace the rear cooling unit expansion valve ().

  • HINT:
  • Since the rear cooling unit expansion valve cannot be inspected while it is removed from the vehicle, replace the rear cooling unit expansion valve with a normal one and check that the condition returns to normal.
  • OK:
  • Same problem does not occur.
NG
Go to step 7
OK
CHECK REAR COOLING UNIT EXPANSION VALVE ()
7.CHECK HARNESS AND CONNECTOR (REAR BLOWER RESISTOR - WIRING AIR CONDITIONING HARNESS)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the wiring air conditioning harness sub-assembly connector.

Disconnect the z52 rear blower resistor connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    6 (M1) - z52-2 (M1)AlwaysBelow 1 Ω
    5 (M2) - z52-3 (M2)AlwaysBelow 1 Ω
    4 (HI) - z52-1 (HI)AlwaysBelow 1 Ω
    7 (LO) - z52-4 (LO)AlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
8.CHECK HARNESS AND CONNECTOR (REAR BLOWER SWITCH - WIRING AIR CONDITIONING HARNESS)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the E89 No. 2 air conditioning control assembly connector.

Disconnect the Wiring air conditioning harness sub-assembly connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E89-3 (M1) - 6 (M1)AlwaysBelow 1 Ω
    E89-4 (M2) - 5 (M2)AlwaysBelow 1 Ω
    E89-8 (HI) - 4 (HI)AlwaysBelow 1 Ω
    E89-5 (LO) - 7 (LO)AlwaysBelow 1 Ω
    E89-6 (E) - Body groundAlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
9.CHECK HARNESS AND CONNECTOR (REAR BLOWER RESISTOR - REAR BLOWER MOTOR)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the z52 rear blower resistor connector.

Disconnect the z49 rear motor connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    z52-1 (HI) - z49-1AlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
10.CHECK HARNESS AND CONNECTOR (REAR BLOWER MOTOR - BODY GROUND AND BATTERY)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the z49 rear motor connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    z49-2 - Body groundAlwaysBelow 1 Ω

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    z49-2 - Body ground Engine switch on (IG)
    Heater control (blower switch) HI
    11 to 14 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
11.CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - BATTERY AND BODY GROUND)
Air Conditioning System (For Automatic Air Conditioning System) - Rear Air Conditioning Relay Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the E81air conditioning amplifier connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    E81-18 (RCRL) - Body ground Engine switch on (IG)
    Heater control (blower switch): OFF
    11 to 14 V
    E81-18 (RCRL) - Body ground Engine switch on (IG)
    Heater control (blower switch): ON
    Below 1 V

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    E81-14 (GND) - Body groundAlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE ()