Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK VEHICLE TYPE

CHECK CAN COMMUNICATION SYSTEM

CHECK OPERATION

INSPECT TEMPERATURE CONTROL SWITCH ASSEMBLY LH

CHECK HARNESS AND CONNECTOR (TEMPERATURE CONTROL SWITCH ASSEMBLY LH - MULTI-DISPLAY ASSEMBLY)

INSPECT TEMPERATURE CONTROL SWITCH ASSEMBLY RH

CHECK HARNESS AND CONNECTOR (TEMPERATURE CONTROL SWITCH ASSEMBLY RH - MULTI-DISPLAY ASSEMBLY)

CHECK MULTI-DISPLAY ASSEMBLY

CHECK LIN COMMUNICATION SYSTEM

CHECK OPERATION

INSPECT TEMPERATURE CONTROL SWITCH ASSEMBLY LH

CHECK HARNESS AND CONNECTOR (TEMPERATURE CONTROL SWITCH ASSEMBLY LH - AIR CONDITIONING CONTROL ASSEMBLY)

INSPECT TEMPERATURE CONTROL SWITCH ASSEMBLY RH

CHECK HARNESS AND CONNECTOR (TEMPERATURE CONTROL SWITCH ASSEMBLY RH - AIR CONDITIONING CONTROL ASSEMBLY)

CHECK AIR CONDITIONING CONTROL ASSEMBLY

AIR CONDITIONING SYSTEM (for Automatic Air Conditioning System) - Heater Control Switch Circuit

DESCRIPTION

The temperature control switch assembly LH and RH sends the temperature up and down signal to the air conditioning amplifier assembly through the multi-display assembly*1 or the air conditioning control assembly*2.


*1: w/ Navigation System
*2: w/o Navigation System

WIRING DIAGRAM

Air Conditioning System (For Automatic Air Conditioning System) - Heater Control Switch Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Air Conditioning System (For Automatic Air Conditioning System) - Heater Control Switch Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

1.CHECK VEHICLE TYPE

Check if the vehicle is equipped with the navigation system.

Result
ResultProceed to
w/ Navigation SystemA
w/o Navigation SystemB
B
Go to step 9
A
2.CHECK CAN COMMUNICATION SYSTEM

Check the CAN communication system.

  • OK:
  • CAN communication system has no problem.
Result
ResultProceed to
OKA
NG (for LHD)B
NG (for RHD)C
B
GO TO CAN COMMUNICATION SYSTEM ()
C
GO TO CAN COMMUNICATION SYSTEM ()
A
3.CHECK OPERATION

Check that the temperature control switches operate.

Result
ResultProceed to
Temperature control switch LH does not operateA
Temperature control switch RH does not operateB
Temperature control switch LH and RH do not operateC
B
Go to step 6
C
Go to step 8
A
4.INSPECT TEMPERATURE CONTROL SWITCH ASSEMBLY LH
Air Conditioning System (For Automatic Air Conditioning System) - Heater Control Switch Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the temperature control switch assembly LH ().

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionSwitch ConditionSpecified Condition
    3 (UP) - 4 (SE)UP switch pressedBelow 1 Ω
    UP switch not pressed10 kΩ or higher
    5 (DOWN) - 4 (SE)DOWN switch pressedBelow 1 Ω
    DOWN switch not pressed10 kΩ or higher
Text in Illustration
*1Component without harness connected
(Temperature Control Switch Assembly LH)
NG
REPLACE TEMPERATURE CONTROL SWITCH ASSEMBLY LH ()
OK
5.CHECK HARNESS AND CONNECTOR (TEMPERATURE CONTROL SWITCH ASSEMBLY LH - MULTI-DISPLAY ASSEMBLY)

Disconnect the F16 temperature control switch assembly LH connector.

Disconnect the F90 multi-display assembly connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    F16-3 (UP) - F90-2 (TEC+)AlwaysBelow 1 Ω
    F16-5 (DOWN) - F90-7 (TEC-)AlwaysBelow 1 Ω
    F16-4 (SE) - F90-6 (AGND)AlwaysBelow 1 Ω
    F16-3 (UP) - Body groundAlways10 kΩ or higher
    F16-5 (DOWN) - Body groundAlways10 kΩ or higher
    F16-4 (SE) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE MULTI-DISPLAY ASSEMBLY ()
6.INSPECT TEMPERATURE CONTROL SWITCH ASSEMBLY RH
Air Conditioning System (For Automatic Air Conditioning System) - Heater Control Switch Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the temperature control switch assembly RH ().

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionSwitch ConditionSpecified Condition
    5 (UP) - 4 (SE)UP switch pressedBelow 1 Ω
    UP switch not pressed10 kΩ or higher
    3 (DOWN) - 4 (SE)DOWN switch pressedBelow 1 Ω
    DOWN switch not pressed10 kΩ or higher
Text in Illustration
*1Component without harness connected
(Temperature Control Switch Assembly RH)
NG
REPLACE TEMPERATURE CONTROL SWITCH ASSEMBLY RH ()
OK
7.CHECK HARNESS AND CONNECTOR (TEMPERATURE CONTROL SWITCH ASSEMBLY RH - MULTI-DISPLAY ASSEMBLY)

Disconnect the F17 temperature control switch assembly RH connector.

Disconnect the F90 multi-display assembly connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    F17-5 (UP) - F90-3 (TES+)AlwaysBelow 1 Ω
    F17-3 (DOWN) - F90-8 (TES-)AlwaysBelow 1 Ω
    F17-4 (SE) - F90-9 (BGND)AlwaysBelow 1 Ω
    F17-5 (UP) - Body groundAlways10 kΩ or higher
    F17-3 (DOWN) - Body groundAlways10 kΩ or higher
    F17-4 (SE) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE MULTI-DISPLAY ASSEMBLY ()
8.CHECK MULTI-DISPLAY ASSEMBLY

Replace the multi-display assembly with a new or normally functioning one ().

Check that the temperature control with temperature control switch LH and RH.

  • OK:
  • Temperature control with temperature control switch LH and RH.
NG
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE ()
OK
END (MULTI-DISPLAY ASSEMBLY IS DEFECTIVE)
9.CHECK LIN COMMUNICATION SYSTEM

Check the LIN communication system.

  • OK:
  • LIN communication system has no problem.
NG
GO TO LIN COMMUNICATION SYSTEM ()
OK
10.CHECK OPERATION

Check that the temperature control switches operate.

Result
ResultProceed to
Temperature control switch LH does not operateA
Temperature control switch RH does not operateB
Temperature control switch LH and RH do not operateC
B
Go to step 13
C
Go to step 15
A
11.INSPECT TEMPERATURE CONTROL SWITCH ASSEMBLY LH
Air Conditioning System (For Automatic Air Conditioning System) - Heater Control Switch Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the temperature control switch assembly LH ().

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionSwitch ConditionSpecified Condition
    3 (UP) - 4 (SE)UP switch pressedBelow 1 Ω
    UP switch not pressed10 kΩ or higher
    5 (DOWN) - 4 (SE)DOWN switch pressedBelow 1 Ω
    DOWN switch not pressed10 kΩ or higher
Text in Illustration
*1Component without harness connected
(Temperature Control Switch Assembly LH)
NG
REPLACE TEMPERATURE CONTROL SWITCH ASSEMBLY LH ()
OK
12.CHECK HARNESS AND CONNECTOR (TEMPERATURE CONTROL SWITCH ASSEMBLY LH - AIR CONDITIONING CONTROL ASSEMBLY)

Disconnect the F16 temperature control switch assembly LH connector.

Disconnect the F10 air conditioning control assembly connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    F16-3 (UP) - F10-12 (DTP+)AlwaysBelow 1 Ω
    F16-5 (DOWN) - F10-11 (DTP-)AlwaysBelow 1 Ω
    F16-4 (SE) - F10-9 (S5)AlwaysBelow 1 Ω
    F16-3 (UP) - Body groundAlways10 kΩ or higher
    F16-5 (DOWN) - Body groundAlways10 kΩ or higher
    F16-4 (SE) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE AIR CONDITIONING CONTROL ASSEMBLY ()
13.INSPECT TEMPERATURE CONTROL SWITCH ASSEMBLY RH
Air Conditioning System (For Automatic Air Conditioning System) - Heater Control Switch Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the temperature control switch assembly RH ().

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionSwitch ConditionSpecified Condition
    5 (UP) - 4 (SE)UP switch pressedBelow 1 Ω
    UP switch not pressed10 kΩ or higher
    3 (DOWN) - 4 (SE)DOWN switch pressedBelow 1 Ω
    DOWN switch not pressed10 kΩ or higher
Text in Illustration
*1Component without harness connected
(Temperature Control Switch Assembly RH)
NG
REPLACE TEMPERATURE CONTROL SWITCH ASSEMBLY RH ()
OK
14.CHECK HARNESS AND CONNECTOR (TEMPERATURE CONTROL SWITCH ASSEMBLY RH - AIR CONDITIONING CONTROL ASSEMBLY)

Disconnect the F17 temperature control switch assembly RH connector.

Disconnect the F10 air conditioning control assembly connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    F17-5 (UP) - F10-10 (PTP+)AlwaysBelow 1 Ω
    F17-3 (DOWN) - F10-3 (PTP-)AlwaysBelow 1 Ω
    F17-4 (SE) - F10-2 (SG)AlwaysBelow 1 Ω
    F17-5 (UP) - Body groundAlways10 kΩ or higher
    F17-3 (DOWN) - Body groundAlways10 kΩ or higher
    F17-4 (SE) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE AIR CONDITIONING CONTROL ASSEMBLY ()
15.CHECK AIR CONDITIONING CONTROL ASSEMBLY

Replace the air conditioning control assembly with a new or normally functioning one ().

Check that the temperature control with temperature control switch LH and RH.

  • OK:
  • Temperature control with temperature control switch LH and RH.
NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
OK
END (AIR CONDITIONING CONTROL ASSEMBLY IS DEFECTIVE)