Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - HEATING / AIR CONDITIONING

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (FRONT BLOWER MOTOR)

CHECK HARNESS AND CONNECTOR (FRONT BLOWER MOTOR - BODY GROUND)

CHECK HARNESS AND CONNECTOR (FRONT BLOWER MOTOR - BATTERY)

CHECK FRONT BLOWER MOTOR (SI VOLTAGE)

CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - FRONT BLOWER MOTOR)

CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - FRONT BLOWER MOTOR)

CHECK AIR CONDITIONING AMPLIFIER ASSEMBLY (BLW SIGNAL)

AIR CONDITIONING SYSTEM (for Automatic Air Conditioning System) - Blower Motor Circuit

DESCRIPTION

Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

The blower motor is operated by signals from the air conditioning amplifier assembly. The blower motor speed signals are transmitted by changes in the duty ratio.


Duty Ratio:


The duty ratio is the ratio of the blower motor OPEN time (T1) to the total of the blower motor OPEN and LO time (T2).


The blower motor controller controls the blower motor speed.


WIRING DIAGRAM

Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

1.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (FRONT BLOWER MOTOR)

Select the Active Test, use the intelligent tester to generate a control command, and then check that the front blower motor operates.

Air Conditioner
Tester DisplayTest PartControl RangeDiagnostic Note
Blower MotorFront blower motorMin.: 0, Max.: 31-
Result
ResultProceed to
Front blower motor operates normallyA
Front blower motor does not operateB
Front blower motor operates but does not change speedC
B
Go to step 2
C
Go to step 6
A
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE ()
2.CHECK HARNESS AND CONNECTOR (FRONT BLOWER MOTOR - BODY GROUND)
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the A29 motor connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    A29-1 (GND) - Body groundAlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
3.CHECK HARNESS AND CONNECTOR (FRONT BLOWER MOTOR - BATTERY)
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the A29 motor connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    A29-3 (+B) - Body groundAlways11 to 14 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
4.CHECK FRONT BLOWER MOTOR (SI VOLTAGE)
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the E36*1 or E81*2 amplifier connector.

Reconnect the A29 motor connector.

Measure the voltage according to the value(s) in the table below.

  • HINT:
  • *1: for LHD
  • *2: for RHD
  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    A29-2 (SI) - Body groundEngine switch on (IG)4.5 to 5.5 V
NG
REPLACE FRONT BLOWER MOTOR ()
OK
5.CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - FRONT BLOWER MOTOR)
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Rear Heater


Disconnect the E36 amplifier connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    E36-3 (BLW) - E36-1 (GND)Engine switch on (IG)
    Blower switch off
    4.5 to 5.5 V
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o Rear Heater


Disconnect the E81 amplifier connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    E81-23 (BLW) - E81-1 (GND)Engine switch on (IG)
    Blower switch off
    4.5 to 5.5 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
6.CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - FRONT BLOWER MOTOR)
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Rear Heater


Disconnect the E36 amplifier connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    E36-3 (BLW) - E36-1 (GND)Engine switch on (IG)
    Blower switch off
    4.5 to 5.5 V
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o Rear Heater


Disconnect the E81 amplifier connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    E81-23 (BLW) - E81-1 (GND)Engine switch on (IG)
    Blower switch off
    4.5 to 5.5 V
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
7.CHECK AIR CONDITIONING AMPLIFIER ASSEMBLY (BLW SIGNAL)
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Rear Heater


Remove the air conditioning amplifier assembly with its connectors still connected ().

Using an oscilloscope, check the waveform.

Measurement Condition
ItemContent
Terminal No. (Symbol)E36-3 (BLW) - E36-1 (GND)
Tool Setting1 V/DIV., 500 μsec./DIV.
ConditionEngine switch on (IG)
Blower switch: off → on
  • OK:
  • Waveform is as shown in the illustration.
  • HINT:
  • Waveform varies with the blower level.
Air Conditioning System (For Automatic Air Conditioning System) - Blower Motor Circuit. HEATING / AIR CONDITIONING. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o Rear Heater


Remove the air conditioning amplifier assembly with its connectors still connected ().

Using an oscilloscope, check the waveform.

Measurement Condition
ItemContent
Terminal No. (Symbol)E81-23 (BLW) - E81-1 (GND)
Tool Setting1 V/DIV., 500 μsec./DIV.
ConditionEngine switch on (IG)
Blower switch: OFF → ON
  • OK:
  • Waveform is as shown in the illustration.
  • HINT:
  • Waveform varies with the blower level.
NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
OK
REPLACE FRONT BLOWER MOTOR ()