Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - WINDOW / GLASS

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

CHECK FOR DTC

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (DEFOGGER RELAY)

REPLACE AIR CONDITIONING CONTROL ASSEMBLY

CHECK WINDOW DEFOGGER SYSTEM

CHECK NAVIGATION SYSTEM

REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY

CHECK WINDOW DEFOGGER SYSTEM

REPLACE MULTI-MEDIA MODULE RECEIVER ASSEMBLY

CHECK WINDOW DEFOGGER SYSTEM

INSPECT DEFOGGER RELAY (DEFOG)

CHECK HARNESS AND CONNECTOR (DEFOGGER RELAY - AIR CONDITIONING AMPLIFIER AND BATTERY)

CHECK HARNESS AND CONNECTOR (REAR WINDOW DEFOGGER - DEFOGGER RELAY AND BODY GROUND)

CHECK REAR WINDOW DEFOGGER WIRE

CHECK HARNESS AND CONNECTOR (DEFOGGER RELAY - AIR CONDITIONING AMPLIFIER AND BATTERY)

CHECK HARNESS AND CONNECTOR (REAR WINDOW DEFOGGER - DEFOGGER RELAY AND BODY GROUND)

CHECK REAR WINDOW DEFOGGER WIRE

WINDOW DEFOGGER SYSTEM - Rear Window Defogger System does not Operate

DESCRIPTION

When the rear window defogger switch is turned on, a rear window defogger activation request signal is sent via the LIN communication line*1 or CAN communication line and UART communication line*2 to the air conditioning amplifier assembly. Then the air conditioning amplifier assembly operates the rear window defogger. When the on signal from the switch is received, the defogger relay (DEFOG) is operated for 15 minutes. Also, if the off signal from the switch is received within 15 minutes, the defogger relay (DEFOG) operation is stopped.


  • HINT:
  • *1: w/o Navigation System
  • *2: w/ Navigation System

WIRING DIAGRAM

Window Defogger System - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.CHECK FOR DTC
*1: w/o Navigation System
*2: w/ Navigation System

Check if the LIN communication system*1 or CAN communication system*2 is functioning normally.

LIN communication system: ()
CAN communication system (for LHD): ()
CAN communication system (for RHD): ()
Result
ResultProceed to
DTC is not outputA
LIN DTC is output*1B
CAN DTC is output (for LHD)*2C
CAN DTC is output (for RHD)*2D
B
GO TO LIN COMMUNICATION SYSTEM ()
C
GO TO CAN COMMUNICATION SYSTEM ()
D
GO TO CAN COMMUNICATION SYSTEM ()
A
2.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (DEFOGGER RELAY)

Select the Active Test using the intelligent tester to generate a control command, and then check that the rear window defogger operates ().

Air Conditioner
Tester DisplayTest PartControl RangeDiagnostic Note
Defogger Relay (Rear)Rear window defogger relay operationOFF or ON-
  • OK:
  • On intelligent tester screen, item changes between ON and OFF according to above chart.
Result
ResultProceed to
OK (w/o Navigation System)A
OK (w/ Navigation System)B
NGC
B
Go to step 5
C
Go to step 10
A
3.REPLACE AIR CONDITIONING CONTROL ASSEMBLY

Temporarily replace the air conditioning control assembly with a new or normally functioning one ().

NEXT
4.CHECK WINDOW DEFOGGER SYSTEM

Turn the ignition switch ON.

Check that pressing the defogger switch illuminates the indicator and warms the rear window surface.

Check that after approximately 15 minutes, the indicator light turns off and the rear window defogger deactivates.

  • OK:
  • Rear window defogger system functioning normally.
NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
OK
END (AIR CONDITIONING CONTROL ASSEMBLY IS DEFECTIVE)
5.CHECK NAVIGATION SYSTEM

Check if the navigation system function properly ().

  • OK:
  • Navigation system function properly.
NG
GO TO NAVIGATION SYSTEM ()
OK
6.REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY

Temporarily replace the air conditioning amplifier assembly with a new or normally functioning one ().

NEXT
7.CHECK WINDOW DEFOGGER SYSTEM

Turn the ignition switch ON.

Check that pressing the defogger switch illuminates the indicator and warms the rear window surface.

Check that after approximately 15 minutes, the indicator light turns off and the rear window defogger deactivates.

  • OK:
  • Rear window defogger system functioning normally.
NG
Go to step 8
OK
END (AIR CONDITIONING AMPLIFIER ASSEMBLY IS DEFECTIVE)
8.REPLACE MULTI-MEDIA MODULE RECEIVER ASSEMBLY

Temporarily replace the multi-media module receiver assembly with a new or normally functioning one ().

NEXT
9.CHECK WINDOW DEFOGGER SYSTEM

Turn the ignition switch ON.

Check that pressing the defogger switch illuminates the indicator and warms the rear window surface.

Check that after approximately 15 minutes, the indicator light turns off and the rear window defogger deactivates.

  • OK:
  • Rear window defogger system functioning normally.
NG
REPLACE MULTI-DISPLAY ()
OK
END (MULTI-MEDIA MODULE RECEIVER ASSEMBLY IS DEFECTIVE)
10.INSPECT DEFOGGER RELAY (DEFOG)
Window Defogger System - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the defogger relay from the engine room junction block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    3 - 4Battery voltage is not applied to terminals 1 and 2Below 1 Ω
    3 - 510 kΩ or higher
    3 - 4Battery voltage is applied to terminals 1 and 210 kΩ or higher
    3 - 5Below 1 Ω
Result
ResultProceed to
OK (w/ Rear Heater)A
OK (w/o Rear Heater)B
NGC
B
Go to step 14
C
REPLACE DEFOGGER RELAY
A
11.CHECK HARNESS AND CONNECTOR (DEFOGGER RELAY - AIR CONDITIONING AMPLIFIER AND BATTERY)
Window Defogger System - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the defogger relay from the engine room relay block.

Disconnect the E36 air conditioning amplifier assembly connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    Defogger relay terminal 1 - Body groundIgnition switch ON11 to 14 V
    Defogger relay terminal 5 - Body groundAlways11 to 14 V

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Defogger relay terminal 2 - E36-24 (RDEF)AlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
12.CHECK HARNESS AND CONNECTOR (REAR WINDOW DEFOGGER - DEFOGGER RELAY AND BODY GROUND)
Window Defogger System - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the S20 and S21 defogger wire connectors.

Remove the defogger relay from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    S20-1(B) - Defogger relay terminal 3AlwaysBelow 1 Ω
    S21-1(B) - Body ground
    Defogger relay terminal 4 - Body ground
    S20-1(B) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
13.CHECK REAR WINDOW DEFOGGER WIRE
Window Defogger System - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the S20 and S21 defogger wire connectors.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionSwitch ConditionSpecified Condition
    S20-1 (B) - S21-1 (E)Ignition switch ON and defogger switch on10 kΩ or higher
NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
OK
REPLACE BACK WINDOW GLASS ()
14.CHECK HARNESS AND CONNECTOR (DEFOGGER RELAY - AIR CONDITIONING AMPLIFIER AND BATTERY)
Window Defogger System - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the defogger relay from the engine room relay block.

Disconnect the E81 air conditioning amplifier assembly connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    Defogger relay terminal 1 - Body groundIgnition switch ON11 to 14 V
    Defogger relay terminal 5 - Body groundAlways11 to 14 V

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Defogger relay terminal 2 - E81-38 (RDEF)AlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
15.CHECK HARNESS AND CONNECTOR (REAR WINDOW DEFOGGER - DEFOGGER RELAY AND BODY GROUND)
Window Defogger System - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the S20 and S21 defogger wire connectors.

Remove the defogger relay from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    S20-1(B) - Defogger relay terminal 3AlwaysBelow 1 Ω
    S21-1(B) - Body ground
    Defogger relay terminal 4 - Body ground
    S20-1(B) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
16.CHECK REAR WINDOW DEFOGGER WIRE
Window Defogger System - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the S20 and S21 defogger wire connectors.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionSwitch ConditionSpecified Condition
    S20-1 (B) - S21-1 (E)Ignition switch ON and defogger switch on11 to 14 V
NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
OK
REPLACE BACK WINDOW GLASS ()