Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - WINDOW / GLASS

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (DEFOGGER RELAY)

REPLACE AIR CONDITIONING CONTROL ASSEMBLY

CHECK REAR WINDOW DEFOGGER SYSTEM

INSPECT DEFOGGER RELAY (DEFOG)

CHECK HARNESS AND CONNECTOR (DEFOGGER RELAY - BATTERY AND AIR CONDITIONING AMPLIFIER ASSEMBLY)

CHECK HARNESS AND CONNECTOR (DEFOGGER RELAY - REAR WINDOW DEFOGGER AND BODY GROUND)

CHECK BACK DOOR GLASS (REAR WINDOW DEFOGGER WIRE)

WINDOW DEFOGGER SYSTEM (for Double Swing Out Type) - Rear Window Defogger System does not Operate

DESCRIPTION

When the rear window defogger switch is turned on, a rear window defogger activation request signal is sent via the LIN communication line to the air conditioning amplifier. Then the air conditioning amplifier operates the rear window defogger. When the on signal from the switch is received, the defogger relay (DEFOG) is operated for 15 minutes. Also, if the off signal from the switch is received within 15 minutes, the defogger relay (DEFOG) operation is stopped.


WIRING DIAGRAM

Window Defogger System (For Double Swing Out Type) - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
Since the window defogger system has functions that use LIN communication, first confirm that there is no malfunction in the communication system by inspecting the LIN communication functions in accordance with the "How to Proceed with Troubleshooting" procedures. Then, conduct the following inspection procedure.
1.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (DEFOGGER RELAY)

Select the Active Test using the intelligent tester to generate a control command, and then check that the rear window defogger operates.

Air Conditioner
Tester DisplayTest partControl RangeDiagnostic Note
Defogger Relay (Rear)Rear window defogger relay operationOFF or ON-
  • OK:
  • Rear window defogger relay operates normally.
NG
Go to step 4
OK
2.REPLACE AIR CONDITIONING CONTROL ASSEMBLY

Temporarily replace the air conditioning control assembly with a new or normally function one ().

NEXT
3.CHECK REAR WINDOW DEFOGGER SYSTEM

Turn the ignition switch ON.

Check that pressing the defogger switch illuminates the indicator and warms the rear window surface.

Check that after approximately 15 minutes, the indicator light turns off and the rear window defogger deactivates.

  • OK:
  • Rear window defogger system functioning.
NG
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
OK
END (AIR CONDITIONING CONTROL ASSEMBLY IS DEFECTIVE)
4.INSPECT DEFOGGER RELAY (DEFOG)
Window Defogger System (For Double Swing Out Type) - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the defogger relay from the engine room relay block.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    3 - 4Battery voltage is not applied to terminals 1 and 2Below 1 Ω
    3 - 510 kΩ or higher
    3 - 4Battery voltage is applied to terminals 1 and 210 kΩ or higher
    3 - 5Below 1 Ω
NG
REPLACE DEFOGGER RELAY
OK
5.CHECK HARNESS AND CONNECTOR (DEFOGGER RELAY - BATTERY AND AIR CONDITIONING AMPLIFIER ASSEMBLY)

Remove the defogger relay from the engine room relay block.

Disconnect the E81 air conditioning amplifier assembly connector.

Measure the voltage according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    Defogger relay terminal 1 - Body groundIgnition switch ON11 to 14 V
    Defogger relay terminal 5 - Body groundAlways11 to 14 V

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • Tester ConnectionConditionSpecified Condition
    Defogger relay terminal 2 - E81-38 (RDEF)AlwaysBelow 1 Ω
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
6.CHECK HARNESS AND CONNECTOR (DEFOGGER RELAY - REAR WINDOW DEFOGGER AND BODY GROUND)

Remove the defogger relay from the engine room relay block.

Disconnect the W4, W5, T3 and T4 defogger wire connectors.

Measure the resistance according to the value(s) in the table below.

  • Standard Voltage:
  • Tester ConnectionConditionSpecified Condition
    Defogger relay terminal 3 - W4-1 (B)AlwaysBelow 1 Ω
    W5-1 (E) - Body ground
    Defogger relay terminal 3 - T3-1 (B)
    T4-1 (E) - Body ground
    Defogger relay terminal 4 - Body ground
    W4-1 (B) - Body groundAlways10 kΩ or higher
    T3-1 (B) - Body ground
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
7.CHECK BACK DOOR GLASS (REAR WINDOW DEFOGGER WIRE)
Window Defogger System (For Double Swing Out Type) - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • NOTICE:
When cleaning the glass, wipe the glass along the wire using a soft, dry cloth. Take care not to damage the defogger wires.
Do not use detergents or glass cleaners that have abrasive ingredients.
When measuring voltage, wrap a piece of tin foil around the tip of the negative (-) tester probe and press the foil against the wire with your finger as shown in the illustration.
Text in Illustration
*1Defogger Wire
*2Tin Foil
*3Tester Probe

Turn the ignition switch to ON.

Turn the defogger switch on.

Window Defogger System (For Double Swing Out Type) - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
Window Defogger System (For Double Swing Out Type) - Rear Window Defogger System Does Not Operate. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Measure the voltage at the center of each defogger wire as shown in the illustration.

  • Standard Voltage:
  • VoltageDiagnosis
    Approx. 5 VWire is not broken
    Approx. 10 or 0 VWire is broken
Text in Illustration
*aCenter
  • HINT:
  • If there is approximately 10 V, the wire may be faulty between the center of the wire and the wire end on the ground side. If there is no voltage, the wire may be faulty between the center of the wire and the wire end on the battery side.

Place the voltmeter positive (+) lead against the defogger wire on the battery side.

Place the voltmeter negative (-) lead with the foil strip against the wire on the ground side.

Slide the positive (+) lead from the battery side to the ground side.

The point where the voltage drops from approximately 10 V to 0 V is where the defogger wire is broken.

  • HINT:
  • If the defogger wire is not broken, the voltmeter indicates 10 V at the positive (+) end of the defogger wire and gradually decreases to approximately 0 V as the meter probe moves to the other end.
Text in Illustration
*aGround Side
*bFoil Strip
*cApproximately 10 V
*d0 V
*eBroken Wire
*fBattery Side
Result
ResultProceed to
Wire is broken (for LH)A
Wire is broken (for RH)B
Wire is not brokenC
B
REPLACE BACK DOOR GLASS RH (REAR WINDOW DEFOGGER WIRE) ()
C
REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY ()
A
REPLACE BACK DOOR GLASS LH (REAR WINDOW DEFOGGER WIRE) ()