Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - SLIDING ROOF / CONVERTIBLE
SLIDING ROOF HOUSING - INSTALLATION
| 1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY |
Temporarily install the housing with the 8 bolts (vehicle body side) and 8 nuts.
Tighten the 8 nuts.
- Torque:
- 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}
Tighten the 8 bolts.
- Torque:
- 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}
| 2. INSTALL SLIDING ROOF WEATHERSTRIP |
Install the sliding roof weatherstrip as follows:
Position the joint of the sliding roof weatherstrip at the rear center.
Align the alignment mark on the sliding roof weatherstrip with the middle marks at the corners of the sliding roof glass sub-assembly and install the sliding roof weatherstrip.
Install the lip of the sliding roof weatherstrip firmly.
| *a | Correct | *b | Incorrect |
| *c | Joint | *d | Vehicle Rear |
| *e | Alignment Mark | *f | Middle Mark |
| 3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY |
Using a T25 "TORX" driver, temporarily install the glass with the 4 screws.
Perform a level check.
Check the difference in the level between the roof panel and the upper surface of the weatherstrip labeled "a" when the sliding roof glass is fully closed.
- Standard:
Area Specified Condition A - A -1.5 to +1.5 mm (-0.0591 to +0.0591 in.) B - B C - C D - D -1.0 to +1.5 mm (-0.0394 to +0.0591 in.)
- HINT:
- "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
Perform a gap check.
Check the gap between the roof panel and roof glass.
- NOTICE:
- The gap must be even all around.
Tighten the 4 screws.
- Torque:
- 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}
| 4. CHECK FOR WATER LEAK |
After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.
If there are any leaks, readjust the sliding roof glass sub-assembly.
| 5. INSTALL SLIDING ROOF SIDE GARNISH LH |
Attach the 5 claws to install the sliding roof side garnish.
| 6. INSTALL SLIDING ROOF SIDE GARNISH RH |
- HINT:
- Use the same procedures described for the LH side.
| 7. INSTALL REAR NO. 5 ROOF AIR DUCT |
Attach the 2 clips to install the duct.
| 8. INSTALL REAR NO. 4 ROOF AIR DUCT |
- HINT:
- Use the same procedures described for the No. 5 roof air duct.
| 9. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH |
Install the curtain shield airbag ().
| 10. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH |
- HINT:
- Use the same procedures described for the LH side.
| 11. INSTALL ROOF HEADLINING ASSEMBLY |
Install the roof headlining ().
| 12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().
| 13. CHECK SRS WARNING LIGHT |
Check the SRS warning light ().