Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - LIGHTING EXT

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (HEADLIGHT LEVELING MOTOR)

CHECK HARNESS AND CONNECTOR (HEADLIGHT UNIT ASSEMBLY - HEADLIGHT LEVELING ECU ASSEMBLY)

INSPECT HEADLIGHT UNIT ASSEMBLY

CHECK HEADLIGHT LEVELING MOTOR

LIGHTING SYSTEM - Headlight Beam Level Control Actuator Circuit

DESCRIPTION

The headlight leveling ECU actuates the headlight leveling motors according to the vehicle conditions.


WIRING DIAGRAM

Lighting System - Headlight Beam Level Control Actuator Circuit. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

INSPECTION PROCEDURE

  • NOTICE:
  • After replacing the headlight leveling ECU, initialization of the ECU is necessary ().
1.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (HEADLIGHT LEVELING MOTOR)

Using the intelligent tester, perform the Active Test ().

HL Auto Leveling
Tester DisplayTest PartControl RangeDiagnostic Note
Drive The Leveling Motor UP*Headlight leveling motor upward operationON/OFFON: Move up
OFF: Stop
Drive The Leveling Motor DOWN*Headlight leveling motor downward operationON/OFFON: Move down
OFF: Stop
*: Perform the Active Test with the engine running and vehicle stopped.
  • OK:
  • Headlight leveling motors operate normally.
NG
Go to step 2
OK
PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE ()
2.CHECK HARNESS AND CONNECTOR (HEADLIGHT UNIT ASSEMBLY - HEADLIGHT LEVELING ECU ASSEMBLY)

Disconnect the E109 headlight leveling ECU connector.

Disconnect the A54*1 or A58*2 headlight leveling motor connector.

*1: for LH
*2: for RH

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LH
    Tester ConnectionConditionSpecified Condition
    E109-11 (LH+) - A54-8 (LHIG)AlwaysBelow 1 Ω
    E109-18 (LHT) - A54-3 (LH T)AlwaysBelow 1 Ω
    E109-24 (LH-) - A54-4 (LH E)AlwaysBelow 1 Ω
    E109-11 (LH+) - Body groundAlways10 kΩ or higher
    E109-18 (LHT) - Body groundAlways10 kΩ or higher
    E109-24 (LH-) - Body groundAlways10 kΩ or higher
  • for RH
    Tester ConnectionConditionSpecified Condition
    E109-10 (RH+) - A58-8 (RHIG)AlwaysBelow 1 Ω
    E109-17 (RHT) - A58-3 (RH T)AlwaysBelow 1 Ω
    E109-23 (RH-) - A58-4 (RH E)AlwaysBelow 1 Ω
    E109-10 (RH+) - Body groundAlways10 kΩ or higher
    E109-17 (RHT) - Body groundAlways10 kΩ or higher
    E109-23 (RH-) - Body groundAlways10 kΩ or higher
NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK
3.INSPECT HEADLIGHT UNIT ASSEMBLY

Remove the headlight unit ().

Lighting System - Headlight Beam Level Control Actuator Circuit. LIGHTING EXT. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Text in Illustration
*aComponent without harness connected
(Headlight Unit Assembly LH)
*bComponent without harness connected
(Headlight Unit Assembly RH)
*cFront view of wire harness connector
(to Headlight Leveling Motor LH)
*dFront view of wire harness connector
(to Headlight Leveling Motor RH)

Disconnect the headlight leveling motor connector.

Measure the resistance according to the value(s) in the table below.

  • Standard Resistance:
  • for LH:
  • Tester ConnectionConditionSpecified Condition
    8 (LHIG) - 3AlwaysBelow 1 Ω
    3 (LH T) - 2
    4 (LH E) - 1
  • for RH:
  • Tester ConnectionConditionSpecified Condition
    8 (RHIG) - 3AlwaysBelow 1 Ω
    3 (RH T) - 2
    4 (RH E) - 1
NG
REPLACE HEADLIGHT UNIT ASSEMBLY ()
OK
4.CHECK HEADLIGHT LEVELING MOTOR

Temporarily replace the headlight leveling motor with a new or normally functioning one ().

Perform the Active Test of the leveling motors ().

  • OK:
  • Headlight leveling motors operate normally.
  • Result
    ResultProceed to
    OKA
    NG (for LHD)B
    NG (for RHD)C
B
REPLACE HEADLIGHT LEVELING ECU ASSEMBLY ()
C
REPLACE HEADLIGHT LEVELING ECU ASSEMBLY ()
A
END (HEADLIGHT LEVELING MOTOR WAS DEFECTIVE)