Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - WINDOW / GLASS

BACK WINDOW GLASS - INSTALLATION

1. CLEAN BACK DOOR GLASS

Using a scraper, remove the damaged clips, spacers and adhesive sticking to the glass.

Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Clean the outer circumference of the glass with non-residue solvent.

  • NOTICE:
Do not touch the glass surface after cleaning it.
Be careful not to damage the glass.
Even if using new glass, clean the glass with non-residue solvent.
2. INSTALL BACK WINDOW GLASS CLIP RH

Apply Primer G to the glass where the clip will be installed.

  • HINT:
  • If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the peeling paper from a new clip. Install a new clip onto the glass as shown in the illustration.

  • NOTICE:
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.
3. INSTALL BACK WINDOW GLASS CLIP LH

Apply Primer G to the glass where the clip will be installed.

  • HINT:
  • If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the peeling paper from a new clip. Install a new clip onto the glass as shown in the illustration.

  • NOTICE:
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.
4. INSTALL NO. 1 BACK WINDOW GLASS SPACER

Apply Primer G to the glass where the spacer will be installed.

  • HINT:
  • If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the peeling paper from a new spacer. Install a new spacer onto the glass as shown in the illustration.

  • NOTICE:
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.
5. INSTALL NO. 2 BACK WINDOW GLASS SPACER

Apply Primer G to the glass where the spacer will be installed.

  • HINT:
  • If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the peeling paper from a new spacer. Install a new spacer onto the glass as shown in the illustration.

  • NOTICE:
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.
6. INSTALL BACK WINDOW OUTSIDE MOULDING
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a brush or sponge, coat the application area of the back window glass outside moulding with Primer G.

  • Standard:
  • AreaSpecified Condition
    a13.0 mm (0.512 in.)
  • NOTICE:
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.
  • HINT:
  • If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

Remove the peeling paper from 2 new back window outside mouldings. Install the 2 mouldings as shown in the illustration.

Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

  • Standard:
  • AreaSpecified Condition
    a1.5 mm (0.0591 in.)
    b1.0 mm (0.0394 in.)
    c11.0 mm (0.433 in.)
7. INSTALL BACK WINDOW GLASS
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

  • NOTICE:
Allow the primer to dry for 3 minutes or more.
Do not apply primer to the adhesive.
Throw away any leftover primer.
Do not apply too much primer.

Using a brush or sponge, apply Primer G to the contact surface of the back window glass.

Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

  • Standard:
  • AreaSpecified Condition
    a11.0 mm (0.433 in.)
    b8.0 mm (0.315 in.)
    c13.0 mm (0.512 in.)
    d5.0 mm (0.197 in.)
  • HINT:
  • If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.
  • NOTICE:
Allow the primer to dry for 3 minutes or more.
Throw away any leftover primer.
Do not apply too much primer.

Apply adhesive to the back window glass.

  • Adhesive:
  • Toyota Genuine Windshield Glass Adhesive or equivalent

Cut off the tip of the cartridge nozzle as shown in the illustration below.

  • HINT:
  • After cutting off the tip, use all adhesive within the time written in the table below.
  • Usage Time Frame:
  • TemperatureUsage Time Frame
    35°C (95°F)15 minutes
    20°C (68°F)1 hour 40 minutes
    5°C (41°F)8 hours

Load the sealer gun with the cartridge.

Apply adhesive to the back window glass as shown in the illustration.

Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

  • Standard:
  • AreaSpecified Condition
    a12.0 mm (0.472 in.)
    b8.0 mm (0.315 in.)
    c11.0 mm (0.433 in.)
    d13.0 mm (0.512 in.)
    e5.0 mm (0.197 in.)

Install the back window glass to the vehicle body.

Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.

  • NOTICE:
Allow the primer coating to dry for 3 minutes or more.
Check that the clips are attached to the vehicle body correctly.
Check the clearance between the vehicle body and glass.

Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.

Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a scraper, remove any excess or protruding adhesive.

  • HINT:
  • Apply adhesive onto the glass rim.
  • NOTICE:
  • Do not drive the vehicle within the time written in the table below.
  • Minimum time:
  • TemperatureMinimum Time Prior to Driving Vehicle
    35°C (95°F)1 hour 30 minutes
    20°C (68°F)5 hours
    5°C (41°F)24 hours

Connect the connectors.

8. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Temporarily install the rear wiper motor assembly with the 3 bolts.

Tighten the 3 bolts.

  • Torque:
  • 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}

Connect the connector.

9. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Apply MP grease to the entire inner surface of the rear wiper motor grommet.

Text in Illustration
*1MP Grease
  • HINT:
  • Make sure that the hole does not get clogged with grease and the grooves in the grommet are filled with grease.
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the rear wiper motor grommet with the position mark facing upward as shown in the illustration.

Text in Illustration
*1Position Mark
10. INSTALL REAR WIPER ARM (w/ Rear Wiper)
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Operate the rear wiper, and stop the rear wiper motor at the automatic stop position.

Text in Illustration
*1Wiper Arm Serration
*2Wiper Pivot Serration
*3Wire Brush

Clean the wiper arm serration and wiper pivot serration with a wire brush.

Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Set the head of the blade on the defogger line.

Text in Illustration
*1Defogger Line

Install the nut and rear wiper arm.

  • Torque:
  • 5.5 N*m{ 56 kgf*cm, 49 in.*lbf}

Close the cover.

11. CHECK FOR LEAK AND REPAIR

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

12. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

Attach the 3 clips to install the rear spoiler sub-assembly.

w/ Power Back Door:

Install the 4 bolts and 2 hole plugs.

w/o Power Back Door:

Install the 4 bolts.

13. INSTALL BACK DOOR GLASS CHANNEL LH
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the clip and install the back door glass channel.

14. INSTALL BACK DOOR GLASS CHANNEL RH
Back Window Glass - Installation. WINDOW / GLASS. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the clip and install the back door glass channel.

15. INSTALL BACK DOOR GARNISH

Attach the 14 clips to install the back door garnish.

16. INSTALL POWER BACK DOOR MAIN SWITCH (for Face to Face Seat Type)

Attach the 2 claws to install the power back door main switch.

17. INSTALL NO. 2 BACK DOOR SERVICE HOLE COVER (for Face to Face Seat Type)

Connect the connector.

Attach the 4 claws to install the No. 2 back door service hole cover.

18. INSTALL ASSIST GRIP (for Face to Face Seat Type)

Install the assist grip with the 2 screws.

19. INSTALL BACK DOOR SIDE GARNISH LH

Attach the 3 clips and 2 claws to install the back door side garnish LH.

20. INSTALL BACK DOOR SIDE GARNISH RH

w/o Power Back Door:

  • HINT:
  • Use the same procedure described for the LH side.

w/ Power Back Door:

Attach the clip and 4 claws to install the back door side garnish RH.

21. INSTALL CENTER BACK DOOR GARNISH

Attach the 5 clips and 4 claws to install the center back door garnish.

22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().