Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - WINDOW / GLASS
BACK DOOR GLASS (for Double Swing Out Type) - REMOVAL
| 1. REMOVE SPARE TIRE (w/ Tire Carrier) |
| 2. REMOVE SPARE WHEEL CARRIER HINGE BRACKET (w/ Tire Carrier) |
Detach the 2 claws and remove the spare wheel carrier hinge bracket.
| 3. REMOVE SPARE WHEEL COVER SUB-ASSEMBLY (w/ Tire Carrier) |
Remove the 2 nuts.
Detach the clip and remove the spare wheel cover.
| 4. REMOVE SPARE WHEEL CARRIER SUB-ASSEMBLY (w/ Tire Carrier) |
Remove the 3 bolts and spare tire.
Remove the 9 bolts and spare wheel carrier.
| 5. REMOVE ASSIST GRIP LH (for LH Side) |
Using a screwdriver, detach the 2 claws and open the 2 covers.
- HINT:
- Tape the screwdriver tip before use.
| *1 | Protective Tape |
Remove the 2 bolts and assist grip.
| 6. REMOVE DOOR INSIDE HANDLE BEZEL LH (for LH Side) |
Detach the claw and open the cover.
Remove the screw.
Using a screwdriver, detach the 2 claws.
- HINT:
- Tape the screwdriver tip before use.
| *1 | Protective Tape |
Detach the guide and remove the door inside handle bezel in the direction indicated by the arrow in the illustration.
| 7. REMOVE BACK DOOR TRIM PANEL ASSEMBLY LH (for LH Side) |
Detach the 10 clips and remove the back door trim panel.
| 8. REMOVE ASSIST GRIP RH (for RH Side) |
Using a screwdriver, detach the 2 claws and open the 2 covers.
- HINT:
- Tape the screwdriver tip before use.
| *1 | Protective Tape |
Remove the 2 bolts and assist grip.
| 9. REMOVE BACK DOOR TRIM COVER RH (for RH Side) |
Detach the 5 clips and 2 claws.
Detach the clamp and 2 claws and remove the back door trim cover.
| 10. REMOVE BACK DOOR TRIM PANEL ASSEMBLY RH (for RH Side) |
Detach the 13 clips and remove the back door trim panel.
| 11. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) |
Open the wiper arm head cap.
Remove the nut and remove the rear wiper arm and blade assembly.
| 12. REMOVE BACK DOOR CENTER WEATHERSTRIP (for RH Side) |
Detach the 5 clips and remove the back door center weatherstrip.
| 13. REMOVE BACK DOOR GLASS LH |
Apply protective tape to the outer surface of the vehicle body to prevent scratches.
- NOTICE:
- When separating the back door glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.
| *1 | Protective Tape |
Disconnect the connectors.
Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.
| *1 | Matchmark |
- HINT:
- Matchmarks do not need to be placed if the glass is not going to be reused.
From the interior, insert a piano wire between the vehicle body and back door glass as shown in the illustration.
- NOTICE:
- Make sure not to damage the wire harness.
| *1 | Clip |
| *2 | Piano Wire |
Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
Cut through the adhesive by pulling the piano wire around the back door glass.
- NOTICE:
- Leave as much adhesive on the vehicle body as possible when removing the back door glass.
Using suction cups, remove the back door glass.
| 14. REMOVE BACK DOOR GLASS RH |
Apply protective tape to the outer surface of the vehicle body to prevent scratches.
- NOTICE:
- When separating the back door glass from the vehicle, be careful not to damage the vehicle paint or interior/exterior ornaments.
Disconnect the connectors.
Place matchmarks on the glass and vehicle body at the locations indicated in the illustration.
| *1 | Matchmark |
- HINT:
- Matchmarks do not need to be placed if the glass is not going to be reused.
From the interior, insert a piano wire between the vehicle body and back door glass as shown in the illustration.
- NOTICE:
- Make sure not to damage the wire harness.
| *1 | Clip |
| *2 | Piano Wire |
Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.
Cut through the adhesive by pulling the piano wire around the back door glass.
- NOTICE:
- Leave as much adhesive on the vehicle body as possible when removing the back door glass.
Using suction cups, remove the back door glass.
| 15. CLEAN VEHICLE BODY |
Clean and shape the contact surface of the vehicle body.
On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.
- NOTICE:
- Be careful not to damage the vehicle body.
- HINT:
- Leave as much adhesive on the vehicle body as possible.
| *1 | Adhesive |
| *2 | Vehicle Body |