Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - DOOR / HATCH
BACK DOOR (for Double Swing Out Type) - DISASSEMBLY
| 1. REMOVE ASSIST GRIP LH (for LH Side) |
Using a screwdriver, detach the 2 claws and open the 2 covers.
- HINT:
- Tape the screwdriver tip before use.
| *1 | Protective Tape |
Remove the 2 bolts and assist grip.
| 2. REMOVE DOOR INSIDE HANDLE BEZEL LH (for LH Side) |
Detach the claw and open the cover.
Remove the screw.
Using a screwdriver, detach the 2 claws.
- HINT:
- Tape the screwdriver tip before use.
| *1 | Protective Tape |
Detach the guide and remove the door inside handle bezel in the direction indicated by the arrow in the illustration.
| 3. REMOVE BACK DOOR TRIM PANEL ASSEMBLY LH (for LH Side) |
Detach the 10 clips and remove the back door trim panel.
| 4. REMOVE REAR ASSIST GRIP REINFORCEMENT LH (for LH Side) |
Remove the 3 bolts and rear assist grip reinforcement.
| 5. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY LH (for LH Side) |
Remove the screw.
Detach the guide and remove the back door inside handle in the direction indicated by the arrow in the illustration.
Disconnect the 2 links from the back door inside handle.
| 6. REMOVE BACK DOOR SERVICE HOLE COVER LH (for LH Side) |
Disconnect the 2 connectors and detach the 3 clamps.
Pull out the 2 links and wire harness from the back door service hole cover, and then remove the back door service hole cover.
- HINT:
- Remove any remaining butyl tape from the back door panel.
| 7. REMOVE BACK DOOR LOCK CONTROL ASSEMBLY (for LH Side) |
Rotate the snap in the direction indicated by the arrow in the illustration to detach the snap from the link.
| *1 | Snap |
Disconnect the link from the back door lock control.
Using a clip remover, detach the clip and remove the back door lock control.
Detach the clip from the back door panel.
| 8. REMOVE BACK DOOR REMOTE CONTROL ASSEMBLY (for LH Side) |
Detach the guide and disconnect the cable.
Detach the clamp.
Using a T30 "TORX" socket wrench, remove the bolt and back door remote control.
Detach the guide and disconnect the cable from the back door remote control.
| 9. REMOVE BACK DOOR LOCK ASSEMBLY (for LH Side) |
Disconnect the 2 connectors.
Using a T30 "TORX" socket wrench, remove the 4 bolts and back door lock.
| 10. REMOVE BACK DOOR OUTSIDE HANDLE (for LH Side) |
Remove the 2 bolts and back door outside handle.
| 11. REMOVE BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY (for LH Side) |
Detach the clamp and disconnect the connector.
Detach the grommet, and then pull out the wire harness from the back door panel.
| *1 | Grommet |
Detach the 10 clips and remove the back door outside garnish.
| 12. REMOVE REAR DOOR CHILD LOCK PROTECTION COVER (for LH Side) |
Remove the rear door child lock protection cover.
| 13. REMOVE BACK DOOR NO. 3 WEATHERSTRIP (for LH Side) |
Detach the 16 clips and remove the back door No. 3 weatherstrip.
| 14. REMOVE BACK DOOR NO. 2 STOPPER CUSHION (for LH Side) |
Remove the back door No. 2 stopper cushion.
| 15. REMOVE DOOR DUST PROOF SEAL LH (for LH Side) |
- HINT:
- Use the same procedure for both door dust proof seals.
Remove the door dust proof seal.
| 16. REMOVE BACK DOOR CHECK ASSEMBLY LH (for LH Side) |
Detach the clamp of the wire harness.
Remove the bolt, 2 nuts and back door check.
| 17. REMOVE ASSIST GRIP RH (for RH Side) |
Using a screwdriver, detach the 2 claws and open the 2 covers.
- HINT:
- Tape the screwdriver tip before use.
| *1 | Protective Tape |
Remove the 2 bolts and assist grip.
| 18. REMOVE BACK DOOR TRIM COVER RH (for RH Side) |
Detach the 5 clips and 2 claws.
Detach the clamp and 2 claws and remove the back door trim cover.
| 19. REMOVE CENTER STOP LIGHT ASSEMBLY (for RH Side) |
Remove the center stop light assembly from the center stop light cover.
Disconnect the connector.
| 20. REMOVE BACK DOOR TRIM PANEL ASSEMBLY RH (for RH Side) |
Detach the 13 clips and remove the back door trim panel.
| 21. REMOVE REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper) |
Open the wiper arm head cap.
Remove the nut and remove the rear wiper arm and blade assembly.
| 22. REMOVE REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper) |
Disconnect the connector.
Remove the 3 bolts and rear wiper motor assembly.
| 23. REMOVE REAR WIPER MOTOR GROMMET (w/ Rear Wiper) |
Remove the rear wiper motor grommet.
| 24. REMOVE REAR WASHER NOZZLE (w/ Rear Wiper) |
Disconnect the washer hose.
Detach the 2 claws and remove the rear washer nozzle.
| 25. REMOVE REAR ASSIST GRIP REINFORCEMENT RH (for RH Side) |
Remove the 3 bolts and rear assist grip reinforcement.
| 26. REMOVE BACK DOOR SERVICE HOLE COVER RH (for RH Side) |
Remove the back door service hole cover.
- HINT:
- Remove any remaining butyl tape from the back door panel.
| 27. REMOVE BACK DOOR INSIDE HANDLE ASSEMBLY RH (for RH Side) |
Using a T30 "TORX" socket wrench, remove the bolt and back door inside handle.
| 28. REMOVE BACK DOOR HANDLE GROMMET (for RH Side) |
Remove the back door handle grommet.
| 29. REMOVE LOWER BACK DOOR LOCK ASSEMBLY (for RH Side) |
Detach the clamp and disconnect the cable.
Remove the 4 bolts, 2 screws and lower back door lock.
| 30. REMOVE UPPER BACK DOOR LOCK ASSEMBLY (for RH Side) |
Remove the 2 bolts.
Pull out the cable from the back door panel, and then remove the upper back door lock.
| 31. REMOVE BACK DOOR CENTER WEATHERSTRIP (for RH Side) |
Detach the 5 clips and remove the back door center weatherstrip.
| 32. REMOVE BACK DOOR NO. 2 STOPPER SUB-ASSEMBLY (for RH Side) |
Remove the 2 bolts and back door No. 2 stopper.
| 33. REMOVE DOOR DUST PROOF SEAL RH (for RH Side) |
- HINT:
- Use the same procedure for both door dust proof seals.
Remove the door dust proof seal.
| 34. REMOVE BACK DOOR LOCK STRIKER PLATE ASSEMBLY (for RH Side) |
Using a T40 "TORX" socket wrench, remove the 2 bolts and back door lock striker plate.
| 35. REMOVE BACK DOOR CHECK ASSEMBLY RH (for RH Side) |
Detach the clamp of the wire harness.
Remove the bolt, 2 nuts and back door check.