Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - SUSPENSION CONTROL

SUSPENSION CONTROL CYLINDER - REMOVAL

1. REMOVE TAILPIPE ASSEMBLY

for 1GR-FE:


Remove the tailpipe ().

for 1UR-FE:


Remove the tailpipe ().

for 3UR-FE:


Remove the tailpipe ().

for 1VD-FTV:


Remove the tailpipe ().

2. REMOVE CENTER EXHAUST PIPE ASSEMBLY

for 1GR-FE:


Remove the center exhaust pipe ().

for 1UR-FE:


Remove the center exhaust pipe ().

for 3UR-FE:


Remove the center exhaust pipe ().

for 1VD-FTV:


Remove the center exhaust pipe ().

3. REMOVE HEIGHT CONTROL UNIT INSULATOR
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 bolts and insulator from the control unit.

4. DISCHARGE SUSPENSION FLUID PRESSURE
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect a hose to the bleeder plug for the height control accumulator and loosen the bleeder plug.

Discharge the suspension fluid pressure.

After the fluid pressure has dropped and oil has drained out, tighten the bleeder plug and remove the hose.

  • Torque:
  • 6.9 N*m{ 70 kgf*cm, 61 in.*lbf}
5. REMOVE NO. 7 HEIGHT CONTROL TUBE
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a union nut wrench, remove the control tube from the control valve and pump accumulator.

6. REMOVE SUSPENSION CONTROL PUMP ACCUMULATOR ASSEMBLY
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 nuts and pump accumulator.

7. REMOVE CLAMP

Remove the clamp from the 3 height control tubes.

8. REMOVE NO. 6 HEIGHT CONTROL TUBE
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a union nut wrench, remove the No. 6 height control tube from the control valve and center cylinder.

9. REMOVE NO. 6 HEIGHT CONTROL TUBE LH

Using a union nut wrench, remove the No. 6 height control tube LH from the control valve and center cylinder.

Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

10. REMOVE NO. 5 HEIGHT CONTROL TUBE LH
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a union nut wrench, remove the No. 5 height control tube LH from the control valve and center cylinder.

11. REMOVE NO. 5 HEIGHT CONTROL TUBE

Using a union nut wrench, remove the No. 5 height control tube from the control valve and center cylinder.

Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

12. DISCONNECT REAR NO. 4 HEIGHT CONTROL TUBE
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Disconnect the connector.

Remove the union bolt and gasket, then disconnect the rear No. 4 height control tube from the control valve.

13. REMOVE NO. 1 HEIGHT CONTROL VALVE ASSEMBLY
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 3 nuts and control valve.

Remove the 3 bolt holders and 3 bolt cushions from the control valve.

14. DISCONNECT NO. 3 HEIGHT CONTROL TUBE
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the union bolt and gasket, then disconnect the No. 3 height control tube from the control cylinder.

15. DISCONNECT NO. 4 HEIGHT CONTROL TUBE LH
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the union bolt and gasket, then disconnect the No. 4 height control tube from the control cylinder.

16. DISCONNECT NO. 4 HEIGHT CONTROL TUBE
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the union bolt and gasket, then disconnect the No. 4 height control tube from the control cylinder.

17. DISCONNECT NO. 3 HEIGHT CONTROL TUBE LH
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the union bolt and gasket, then disconnect the No. 3 height control tube from the control cylinder.

18. REMOVE HEIGHT CONTROL BRACKET WITH CYLINDER ASSEMBLY
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and bracket with cylinder.

19. REMOVE CENTER SUSPENSION CONTROL CYLINDER SUB-ASSEMBLY
Suspension Control Cylinder - Removal. SUSPENSION CONTROL. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 nuts and cylinder from the bracket.