Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - REAR SUSPENSION

REAR STABILIZER BAR (w/ KDSS) - REMOVAL

1. REMOVE STABILIZER CONTROL VALVE PROTECTOR
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Detach the clamp, and disconnect the connector from the protector.

Remove the 3 bolts and protector.

2. OPEN STABILIZER CONTROL WITH ACCUMULATOR HOUSING SHUTTER VALVE

Using a 5 mm hexagon socket wrench, loosen the lower and upper chamber shutter valves of the stabilizer control with accumulator housing 2.0 to 3.5 turns.

Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

  • NOTICE:
When loosening a shutter valve, make sure that the end protrudes 2 to 3.5 mm (0.0787 to 0.137 in.) from the surface of the block, and do not turn the shutter valve any further.
Do not remove the shutter valves.
3. REMOVE REAR WHEEL
4. REMOVE TAILPIPE ASSEMBLY

for 1GR-FE:


Remove the tailpipe ().

for 1UR-FE:


Remove the tailpipe ().

for 3UR-FE:


Remove the tailpipe ().

for 1VD-FTV:


Remove the tailpipe ().

5. REMOVE EXHAUST CENTER PIPE ASSEMBLY

for 1GR-FE:


Remove the center exhaust pipe ().

for 1UR-FE:


Remove the center exhaust pipe ().

for 3UR-FE:


Remove the center exhaust pipe ().

for 1VD-FTV:


Remove the center exhaust pipe ().

6. DISCHARGE SUSPENSION FLUID PRESSURE
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Connect a hose to the bleeder plug for the height control accumulator and loosen the bleeder plug.

Discharge the suspension fluid pressure.

After the fluid pressure has dropped and oil has drained out, tighten the bleeder plug and remove the hose.

  • Torque:
  • 6.9 N*m{ 70 kgf*cm, 61 in.*lbf}
7. SUPPORT REAR AXLE HOUSING ASSEMBLY
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Support the rear axle housing with a jack using a wooden block to avoid damage.

8. REMOVE REAR STABILIZER END BRACKET
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and disconnect the stabilizer end bracket.

9. REMOVE REAR STABILIZER BAR SUB-ASSEMBLY
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the nut and disconnect the stabilizer link from the stabilizer bar.

  • NOTICE:
  • Do not miss the ball joint dust cover protector.
  • HINT:
  • If the ball joint turns together with the nut, use a 6 mm hexagon wrench to hold the stud.
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 4 bolts and stabilizer bar with the bushs and brackets.

10. REMOVE STABILIZER LINK SUB-ASSEMBLY
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the nut, 3 retainers and 2 cushions, and disconnect the stabilizer link from the bracket.

Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the nut, bolt and stabilizer link.

11. REMOVE REAR STABILIZER CONTROL TUBE INSULATOR
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts and rear stabilizer control tube insulator.

12. REMOVE REAR STABILIZER CONTROL CYLINDER
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 union bolts with the 2 gaskets and bolt, and disconnect the stabilizer control tube.

Remove the bolt and stabilizer control cylinder.

13. REMOVE REAR NO. 2 STABILIZER LINK
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 bolts, 2 nuts and No. 2 rear stabilizer link.

14. REMOVE REAR STABILIZER LINK ASSEMBLY
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the bolt, nut and rear stabilizer link.

15. REMOVE REAR SUSPENSION CONTROL BLEEDER PLUG
Rear Stabilizer Bar (W/ Kdss) - Removal. REAR SUSPENSION. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Remove the 2 rear suspension control bleeder plugs from the rear stabilizer control cylinder.